IMPORTANT MANUAL
Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
WARNING:
Read the Owner's Manual and
follow all Warnings and Safety
Instructions. Failure to do so
can result in serious injury.
961980023
SNOW THROWER
4
21906 11.20.08 SR
Always Wear Eye Protection During Operation
Printed in the U.S.A.
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
WARNING: Snow throwers have ex-
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
WARNING: Always disconnect spark
plug wire and place it where it cannot
contact plug in order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
WARNING: This snow thrower is for
use on sidewalks, driveways and other
ground level surfaces. Caution should
beexercisedwhileusingonslopingsur-
faces. Do not use snow thrower on
surfaces above ground level such as
roofs of residences, garages, porches
or other such structures or buildings.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemi-
cals known to the State of California
to cause cancer and birth defects or
other reproductive harm.
Training
1
. Read, understand and follow all instructions on the
machine and in the manual(s) before operating this
unit. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refuel-
ing is complete. Do not use a nozzle lock-open
device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
2
. Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper
instruction.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
3. Keep the area of operation clear of all persons, par-
ticularly small children.
5
. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
. Adjust the collector housing height to clear gravel or
crushed rock surface.
. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by manufacturer).
. Always wear safety glasses or eye shields during op-
eration or while performing an adjustment or repair to
protect eyes from foreign objects that may be thrown
from the machine.
4. Exercise caution to avoid slipping or falling, especially
when operating the snow thrower in reverse.
6
Preparation
7
1
. Thoroughly inspect the area where the equipment is
to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.
8
2. Disengage all clutches and shift into neutral before
starting the engine (motor).
3
. Donotoperatetheequipmentwithoutwearingadequate
winter garments. Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will
improve footing on slippery surfaces.
Operation
1
. Do not put hands or feet near or under rotating parts.
4. Handle fuel with care; it is highly flammable
Keep clear of the discharge opening at all times.
(
a) Use an approved fuel container.
2. Exercise extreme caution when operating on or cross-
ing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
(b) Never add fuel to a running engine or hot en-
gine.
3
. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the snow
throwerforanydamage, andrepairthedamagebefore
restarting and operating the snow thrower.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(
d) Neverfillcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontain-
ers on the ground, away from your vehicle, before
filling.
4
. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
(
e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than
from a gasoline dispenser nozzle.
5
. Stop the engine (motor) whenever you leave the oper-
ating position, before unclogging the collector/impeller
housing or discharge chute, and when making any
repairs, adjustments or inspections.
2
6
. Whencleaning,repairingorinspectingthesnowthrower,
stoptheengineandmakecertainthecollector/impeller
and all moving parts have stopped. Disconnect the
spark plug wire and keep the wire away from the plug
to prevent someone from accidentally starting the en-
gine.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Handcontactwiththerotatingimpellerinsidethedischarge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the dis-
charge chute. To clear the chute:
7
. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
8. Exercise extreme caution when operating on slopes.
3
. Always use a clean-out tool, not your hands.
9
. Neveroperatethesnowthrowerwithoutproperguards,
and other safety protective devices in place and work-
ing.
Maintenance and Storage
1
0. Never direct the discharge toward people or areas
where property damage can occur. Keep children
and others away.
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
1
1. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
2. Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water heaters, space heaters, or clothes
dryers. Allow the engine to cool before storing in any
enclosure.
1
2. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
3
. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
1
4. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
1
5. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a firm
hold on the handles. Walk; never run.
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Quarts (3,79 Liters)
CONGRATULATIONS on your purchase of a new snow
thrower. Ithasbeendesigned,engineeredandmanufactured
to give best possible dependability and performance.
and Type:
Unleaded Regular only
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repair this unit.
Oil Type
SAE 5W-30 or 10W-30
(0° to +40°F)
(API SG–SL):
SAE 0W-30 (below 0°F)
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
properly. Always observe the “SAFETY RULES”.
Oil Capacity:
26 Ounces (0,74 Liters)
Spark Plug:
Gap:
Champion RN4C
0.030" (0,762 mm)
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THEMODELANDSERIALNUMBERSWILLBEFOUND
ONADECALATTACHEDTOTHEREAROFTHESNOW
THROWER HOUSING.
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your snow thrower.
YOUSHOULDRECORDBOTHSERIALNUMBERAND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
MAINTENANCE..................................................... 14-15
SERVICE AND ADJUSTMENTS........................... 16-18
STORAGE................................................................... 18
TROUBLESHOOTING................................................ 19
REPAIR PARTS ..................................................... 20-39
WARRANTY................................................................ 40
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
ASSEMBLY / PRE-OPERATION ............................... 5-7
OPERATION ............................................................ 8-13
MAINTENANCE SCHEDULE ..................................... 14
3
PARTS PACKED SEPARATELY IN CARTON
(
1) MULTI-
WRENCH
180684)
(
(
1) SAFTEY IGNITION KEY
(
1) POWER CORD
(35062)
(198563)
(1) AUGER CONTROL ROD
(1) TRACTION DRIVE CONTROL ROD
(1) DISCHARGE CHUTE
EXTRA SHEAR BOLTS AND NUTS
(
2) SHEAR BOLTS 1/4-20 x 1-3/4
(2) SPACERS
(198638)
(2) LOCKNUTS
1/4-20
(198636)
(73800400)
ROTATOR HEAD MOUNTING
(
3) RETAINER
SPRINGS
169675)
(
(
1) WASHER 3/8
(1) LOCKNUT 3/8
(73800600)
(19131316)
CHUTE DEFLECTOR REMOTE CONTROL
(
1) LOCKNUT (1) CARRIAGE BOLT
(1) LOCKNUT
1/4-20
(191730)
(1) NYLON
WASHER
(179246)
(1) SHOULDER
BOLT 1/4-20
(179829)
5/16-18
5/16-18 x 5/8
(72250505)
(1) SPRING
(184505)
(751153)
(2) FLAT WASHERS
(2) CARRIAGE BOLTS
(2) HANDLE KNOBS
3/8-16 x 2.25
4
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety
before you attempt to assemble or operate your new
snow thrower. Reading the entire manual will familiar-
ize you with the unit, which will assist you in assembly,
operation and maintenance of the product.
SPEED
CONTROL
ROD
PLASTIC TIE
Your new snow thrower has been assembled at the factory
with the exception of those parts left unassembled for ship-
ping purposes. All parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have been placed in
the parts bag. To ensure safe and proper operation of your
snow thrower, all parts and hardware you assemble must
be tightened securely. Use the correct tools as necessary
to ensure proper tightness.
UPPER
HANDLE
HANDLE
KNOB
LOWER
HANDLE
REMOVE SNOW THROWER FROM CARTON
1
. Remove all accessible loose parts and parts boxes
from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Removethetwo(2)screwssecuringtheaugerhousing
to the pallet.
4
5
6
. Removeallpackingmaterialsexceptplastictieholding
speed control rod to lower handle.
. Remove the two (2) plastic ties securing the upper
handle to the pallet.
. Remove snow thrower from carton and check carton
thoroughly for additional loose parts.
FIG. 1
SPEED CONTROL ROD
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 10)
RETAINER
SPRING
A toolbox is provided on your snow thrower. The toolbox is
located on top of the belt cover. Store the extra shear bolts,
nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the
chuterotatorheadtosnowthrowerandmakingadjustments
to the skid plates.
UNFOLD UPPER HANDLE
1
. Raise upper handle to the operating position and
tighten handle knobs securely. Additional carriage
bolts, washers and handle knobs are in bag of parts.
Use to secure upper handle to lower handle. Install
in lower holes in handles.
SPEED
CONTROL
BRACKET
SPEED
CONTROL
LEVER
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
FIG. 2
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with
retainer spring.
5
ASSEMBLY / PRE-OPERATION
INSTALL TRACTION DRIVE CONTROL ROD
See Figs. 3 and 4)
The traction drive control rod has the long loop on the end
of the spring as shown.
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
The auger control rod has the short loop on the end of the
spring as shown.
(
1. Slide rubber sleeve up rod and hook end of spring into
control arm with loop opening up as shown.
1. Slide rubber sleeve up rod and hook end of spring into
pivot bracket with loop opening down as shown.
2
. With top end of rod positioned under right side of
control panel, push down on rod and insert end of rod
into hole in auger control bracket. Secure with retainer
spring.
2
. With top end of rod positioned under left side of control
panel, pushroddownandinserttopendofrodintohole
in drive control bracket. Secure with retainer spring.
TRACTION DRIVE
CONTROL ROD
AUGER
CONTROL
ROD
RUBBER
SLEEVE
RUBBER
SLEEVE
CONTROL
ARM
LOOP
OPENING
DOWN
LOOP
OPENING
UP
PIVOT
BRACKET
FIG. 3
FIG. 5
AUGER CONTROL ROD
AUGER
CONTROL
LEVER
TRACTION DRIVE
CONTROL LEVER
RETAINER
SPRING
RETAINER
SPRING
TRACTION
DRIVE
CONTROL
ROD
DRIVE
CONTROL
BRACKET
AUGER
CONTROL
BRACKET
FIG. 4
FIG. 6
6
ASSEMBLY / PRE-OPERATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATOR
HEAD (See Fig. 7)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotator head.
SPRING
1/4-20
SHOULDER
BOLT
CHUTE
DEFLECTOR
HOOK
1
. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
NYLON
BETWEEN HEX
NUTS
WASHER
ON CHUTE
ROTATER HEAD
2
. Positionchuterotatorheadoverchutebracket. Ifneces-
sary,rotatechuteassemblytoalignsquareandpinonun-
dersideofchuterotatorheadwithholesinchutebracket.
1/4-20
LOCKNUT
5/16-18
3
. With chute rotator head and chute bracket aligned,
position chute rotator head on pin and threaded stud
of mounting bracket.
CARRIAGE
BOLT
4. Install 3/8 washer and locknut on threaded stud and
tighten securely.
CABLE
EYELET
CHUTE
ROTATOR
HEAD
3/8 LOCKNUT
/8 WASHER
REMOTE
CABLE
BRACKET
3
5
/16-18
LOCKNUT
FIG. 8
PIN
THREADED
STUD
ROTATOR HEAD
MOUNTING
CHUTE
BRACKET
ALIGN BEFORE
TIGHTENING LOCKNUT
BRACKET
FIG. 7
CHUTE DEFLECTOR
CONTROL LEVER
INSTALL CHUTE DEFLECTOR REMOTE CONTROL
See Figs. 8 and 9)
(
FIG. 9
1
2
3
. Install remote cable bracket to discharge chute with
5/16-18 carriage bolt and 5/16-18 locknut as shown.
Tighten securely.
CHECK TIRE PRESSURE
. Install remote cable eyelet to chute deflector with
Thetiresonyoursnowthrowerwereoverinflatedatthefac-
tory for shipping purposes. Correct and equal tire pressure
is important for best snow throwing performance.
1
/4-20 shoulder bolt, nylon washer and 1/4-20 locknut
as shown. Tighten securely.
•
Reduce tire pressure to 14-17 PSI (19-24.5 N-m).
. Install spring hooks between hex nuts on chute rotater
head and into hole in chute deflector as shown.
7
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
DANGER
PRIMER
OR WARNING
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IGNITION KEY.
INSERT TO START
AND RUN,
PULL OUT TO STOP.
DISENGAGED
ENGAGED
SNOW
TRACTION
DISCHARGE
DRIVE CONTROL
8
OPERATION
SPARK
PLUG
ENGINE OIL CAP
WITH DIPSTICK
AUGER
CONTROL
LEVER
DISCHARGE CHUTE CONTROL LEVER
DEFLECTOR REMOTE
SAFETY
IGNITION
KEY
DRIVE SPEED
CONTROL LEVER
TRACTION
CONTROL LEVER
GASOLINE
DRIVE
CONTROL
LEVER
FILLER
CAP
CHUTE
DEFLECTOR
CHOKE
CON-
TROL
OIL
DRAIN
PLUG
LH TURN
TRIGGER
THROTTLE
/
ENGINE
CONTROL
DISCHARGE
CHUTE
POWER
RECOIL
CORD ELECTRIC
(
AUXILIARY)
PLUG START
STARTER
HANDLE
BUTTON
LIGHT
FUEL
SHUT-OFF
VALVE
CLEAN-
OUT
TOOL
HANDLE
KNOB
PRIMER
MUFFLER
TOOLBOX
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
DRIFT CUTTER
SKID PLATE
AUGERS
FIG. 10
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Toolbox - used to store spare shear bolts, locknuts and
wrench.
Throttle/engine control - used to select either FAST or
SLOW engine speed and to STOP the engine.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Traction drive control lever - used to engage power-pro-
pelled forward or reverse motion of snow thrower.
Electric start button - used for starting the engine.
Recoil(auxiliary)starterhandle-usedforstartingengine.
Drift cutter - used to cut through deep snowdrifts.
Auger control lever - used to engage auger motion (throw
snow).
Discharge chute control lever - used to change the di-
rection the snow is thrown.
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Skid plate - used to adjust height of scraper bar from the
ground.
Choke control - used for starting a cold engine.
Deflector remote control lever - used to change the
distance the snow is thrown.
LH and RH turn triggers - used to steer the snow thrower.
9
OPERATION
The operation of any snow thrower can result
TO USE CHOKE CONTROL (See Fig. 13)
in foreign objects thrown into the eyes, which
canresultinsevereeyedamage. Alwayswear
safety glasses or eye shields while operating
your snow thrower or performing any adjust-
The choke control is located on the engine. Use the choke
control whenever you are starting a cold engine. Do not
use to start a warm engine.
00155
•
To engage choke, turn knob clockwise. Slowly turn
knob counterclockwise to disengage.
ments or repairs. We recommend standard safety glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
OFF
FULL
STOPPING
TRACTION DRIVE
•
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
FIG. 13
•
Release the auger control lever to stop throwing snow.
TO CONTROL SNOW DISCHARGE (See Fig. 14)
ENGINE
WARNING: Snow throwers have ex-
posed rotating parts, which can cause
severe injury from contact, or from ma-
terial thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
1
. Move throttle control to “STOP” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 11)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always operate the snow thrower with the fuel
shut-off valve in the OPEN position.
Ifthedischargechuteoraugerbecomeclogged,
shut-off engine and wait for all moving parts to
stop.Usetheclean-outtool,NOTYOURHANDS,
to unclog the chute and/or auger.
TheDIRECTIONinwhichsnowistobethrowniscontrolled
by the discharge chute control lever.
•
To change the discharge chute position, press down-
ward on discharge chute control lever and move lever
left or right until chute is in desired position. Be sure
lever springs back and locks into desired position.
OFF
OPEN
DISCHARGE CHUTE
CONTROL LEVER
FIG. 11
TO USE THROTTLE CONTROL (See Fig. 12)
Thethrottlecontrolislocatedontheengine.Alwaysoperate
the snow thrower with the engine at full throttle. Full throttle
offers the best snow thrower performance.
FAST
CHUTE DEFLECTOR
REMOTE CONTROL LEVER
FIG. 14
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
SLOW
•
Press downward on chute deflector control lever and
moveleverforwardtolowerthedeflectoranddecrease
the distance. Move lever back to raise the deflector
and increase the distance. Be sure lever springs back
and locks into desired position.
FIG. 12
10
OPERATION
TO THROW SNOW (See Fig. 15)
•
Squeezetractiondrivecontrollevertohandletoengage
the drive system.
Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
The auger rotation is controlled by the auger control lever
located on the right side handle.
•
•
Squeeze auger control lever to handle to engage the
auger and throw snow.
Release the auger control lever to stop throwing snow.
SPEED and DIRECTION are controlled by the drive speed
control lever.
•
•
Press downward on the speed control lever and move
lever to desired position BEFORE engaging the trac-
tion drive control lever. Be sure lever springs back and
locks into desired position.
AUGER
CONTROL
LEVER
CAUTION: Do not move speed control lever
when traction drive control lever is engaged.
Damage to the snow thrower can result.
•
Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
FIG. 15
USING THE CLEAN-OUT TOOL (See Fig. 16)
In certain snow conditions, the discharge chute may be-
come clogged with ice and snow. Use the clean-out tool to
dislodge this blockage.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
When cleaning, repairing, or inspecting,
make certain all controls are disengaged and
the auger/impeller and all moving parts have
stopped. Disconnect the spark plug wire and
keep the wire away from the spark plug to pre-
vent accidental starting.
TRACTION DRIVE
CONTROL LEVER
•
•
Releasetheaugercontrolleverandshutofftheengine.
Removetheclean-outtoolfromit'smountingclip. Grasp
the tool firmly by the handle and push and twist the tool
into the discharge chute to dislodge the blockage.
Afterthepackedsnowhasbeendislodged,returntheclean-
out tool to it's mounting clip by pushing it into the clip.
•
Makesurethedischargechuteispointedinasafedirec-
tion(novehicles,buildings,people,orotherobjectsare
inthedirectionofdischarge)beforerestartingtheengine.
DRIVE SPEED
CONTROL LEVER
•
Restart the engine, then squeeze the auger control
lever to the handle to clear snow from the auger hous-
ing and the discharge chute.
FIG. 17
POWER STEERING OPERATION (See Fig. 18)
Steeringtriggersareusedtoassistinsteeringyoursnowthrow-
er.Thetriggersarelocatedontheundersideofeachhandle.
Whenatriggerissqueezed,itdisengagesthedrivewheelon
thatsideofsnowthrowerandallowsittoturninthatdirection.
DISCHARGE CHUTE
•
•
To turn left – squeeze left side trigger.
To turn right – squeeze right side trigger.
CLEAN-OUT
TOOL
LH TURN
TRIGGER
RH TURN
TRIGGER
MOUNTING
CLIP
FIG. 18
FIG. 16
TO ADJUST SKID PLATES (See Fig. 19)
NOTE:Thewrenchprovidedinyourpartsbagmaybeused
TO MOVE FORWARD AND BACKWARD (See Fig. 17)
to adjust the skid plates.
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
11
OPERATION
ground surface. Adjust skid plates evenly to proper height
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 21)
The engine on your snow thrower has been shipped, from
the factory, already filled with oil.
for current surface conditions. For removal of snow in
normal conditions, such as a paved driveway or sidewalk,
place skid plates in the highest position (lowest scraper
clearance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
1. Check engine oil with snow thrower on level ground.
2
. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
NOTE: It is not recommended to operate the snow thrower
overgravelorrockysurfaces.Objectssuchasgravel,rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
damage or damage to the snow thrower.
•
To change engine oil, see “TO CHANGE ENGINE OIL”
in the Maintenance section of this manual.
•
If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clearance) position.
ADD GASOLINE (See Fig. 21)
•
Fill fuel tank to bottom of tank filler neck. Do not over-
fill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
1. Shut off engine and wait for all moving parts to stop.
2
. Adjust skidplatesbylooseningthehexnuts, thenmov-
ing skid plate to desired position. Be sure both plates
are adjusted evenly. Tighten securely.
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
HIGH POSITION
(
LOW GROUND
CLEARANCE)
AUGER
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
HOUSING
SCRAPER BAR
SKID PLATE
HEX
NUTS
LOW POSITION (HIGH GROUND CLEARANCE)
FIG. 19
3
0 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditional
information. Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
SCRAPER BAR (See Fig. 19)
The scraper bar is not adjustable, but is reversible. After
considerable use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a damaged or worn scraper bar.
CHOKE CONTROL
THROTTLE PRIMER
ENGINE OIL
FILL CAP /
DIPSTICK
TO USE DRIFT CUTTERS (See Fig. 20)
Use the drift cutters to cut through deep snowdrifts that are
higher than the front of the snow thrower.
SAFETY
IGNITION
KEY
•
Loosen upper adjustment nut enough to allow drift
cutter to be raised to highest position and tighten nut
securely. Repeat for opposite side of snow thrower.
•
When not using drift cutters, loosen adjustment nut,
lower to storage position and tighten nut securely.
AUGER
HOUSING
GASOLINE
FILLER CAP
FUEL SHUT-
OFF VALVE
STORAGE
POSITION
DRIFT
CUTTER
RECOIL
STARTER
HANDLE
STARTER BUTTON
POWER CORD PLUG
ADJUST-
MENT NUT
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 21
FIG. 20
12
OPERATION
6
. Whentheenginestarts,releasetherecoilstarterhandle
and slowly move the choke control to the “OFF” posi-
tion.
TO START ENGINE
Be sure fuel shut-off valve is in the “OPEN” position.
•
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
WARM START - RECOIL STARTER
•
Be sure your house is a 120 Volt A.C. three-wire
grounded system. If you are uncertain, consult a
licensed electrician.
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any mois-
ture on the engine.
WARNING: Do not use the electric
starter if your house is not a 120 Volt
A.C. three-wire grounded system. Se-
riouspersonalinjuryordamagetoyour
snow thrower could result.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
COLD START - ELECTRIC STARTER
1
. Grasp the recoil starter handle and slowly pull as much
1
. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
. Place throttle control in “FAST” position.
. Rotate choke control to “FULL” position.
. Connect the power cord to the engine.
. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
. Push the primer three (3) times.
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
2
3
4
5
If the engine still fails to start, repeat the above steps or
use the electric starter.
SNOW THROWING TIPS
•
•
•
•
Always operate the snow thrower with the engine at
6
7
full throttle. Full throttle offers the best performance.
. Push starter button until engine starts.
Goslowerindeep,freezingorheavywetsnow.Usethe
drive speed control, NOT the throttle, to adjust speed.
It is easier and more efficient to remove snow imme-
diately after it falls.
The best time to remove snow is the early morning. At
this time the snow is usually dry and has not been ex-
posed to the direct sun and warming temperatures.
IMPORTANT: Do not crank engine more than five con-
tinuous seconds between each time you try to start. Wait
5
8
to 10 seconds between each attempt.
. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
9
. Disconnect the power cord from the receptacle first,
•
Slightly overlap each successive path to ensure all
snow will be removed.
then from the engine.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operat-
ing temperature.
•
•
Throw snow downwind whenever possible.
Adjust the skid plates to proper height for current snow
conditions. See “TO ADJUST SKID PLATES” in this
section of this manual.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the
OFF” position.
•
For extremely heavy snow, reduce the width of snow
removal by overlapping previous path and moving
slowly.
“
COLD START - RECOIL STARTER
1
. Insert safety ignition key (packed separately in parts
bag)intoignitionslotuntilitclicks. DONOTturnthekey.
Keep the extra safety ignition key in a safe place.
•
•
•
Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
Aftersnow-throwingiscompleted,allowenginetorunfor
a few minutes to melt snow and ice off the engine.
Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
2
3
4
. Place throttle control in “FAST” position.
. Rotate choke control to “FULL” position.
. Push the primer four (4) times if the temperature is
below 15°F, or two (2) times if temperature is between
WARNING: Do not operate snow
throwerifweatherconditionsimpairvis-
ibility. Throwing snow during a heavy,
windysnowstormcan blind you and be
hazardous to the safe operation of the
snow thrower.
15° and 50°F. If temperature is above 50°F, priming is
not necessary.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes before attempting to start and DO NOT push the
primer.
5
. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
13
MAINTENANCE
GENERAL RECOMMENDATIONS
LUBRICATION CHART
Thewarrantyonthissnowthrowerdoesnotcoveritemsthat
have been subjected to operator abuse or negligence. To
receivefullvaluefromthewarranty,operatormustmaintain
snow thrower as instructed in this manual. Some adjust-
mentswillneedtobemadeperiodicallytoproperlymaintain
your snow thrower. All adjustments in the Service and
Adjustments section of this manual should be checked at
least once each season.
SAE 5W-30 Motor Oil
See “ENGINE” in
Maintenance section
General
Purpose
Grease
•
Once a year, you should replace the spark plug and
check belts for wear. A new spark plug will help your
engine run better and last longer.
•
Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the unit
to malfunction and pose a risk of injury to the operator.
Pivot
points
BEFORE EACH USE
1
2
3
. Check engine oil level.
. Check for loose fasteners.
. Checkcontrolstobesuretheyarefunctioningproperly.
LUBRICATION
Keep your snow thrower well lubricated
Engine
oil
(See “LUBRICATION CHART”).
Auger
grease fittings
SNOW THROWER
Always observe the safety rules when performing any
maintenance.
V-BELTS
Check V-belts for deterioration and wear after every 50
hours of operation and replace if necessary. The belts
are not adjustable. Replace belts if they begin to slip from
wear. (See “TO REMOVE BELT COVER” in the Service
and Adjustments section of this manual).
TIRES
•
Maintain proper air pressure in both tires (14–17 P.S.I.
19-24.5 N-m).
/
•
Keeptiresfreeofgasolineandoil,whichcanharmrubber.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(OEM)beltsavailablefromyournearestdealer.Usingother
than OEM belts can cause personal injury or damage to
14 the snow thrower.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
MAINTENANCE
AUGER GEAR CASE
•
•
•
Oil will drain more freely when warm.
Catch oil in a suitable container.
The gear case was filled with lubricant to the proper
level at the factory. The only time the lubricant needs
attention is if service has been performed on the gear
case.
NOTE: The left side wheel may be removed from snow
thrower for easier access to the oil drain plug and place-
ment of a suitable container. The unit tilted, resting on the
frame with the left wheel removed, will help drain any oil
trapped inside the engine. (See “TO REMOVE WHEELS”
in the Service and Adjustments section of this manual).
•
If lubricant is required, use only Ronex ED #1
grease.
TRACTION DRIVE SYSTEM
1
. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
2. Clean area around drain plug.
3
4
. Remove drain plug and drain oil in a suitable container.
. Install drain plug and tighten securely.
CAUTION:Anylubricatingoftheabovecompo-
nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
5. Wipe off any spilled oil from snow thrower and engine.
6
. Install left wheel (if removed for draining oil). Be sure to
install klick pin into proper hole in wheel axle (See “TO
REMOVE WHEELS” in the Service and Adjustments
section of this manual).
ENGINE
See engine manual.
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
LUBRICATION
8
. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
“
PRODUCTSPECIFICATIONS”sectionofthismanual.
9
. Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could create a
fire hazard and/or damage.
SPARK PLUG
Replacesparkplugatthebeginningofeachseasonorafter
every100hoursofoperation,whicheveroccursfirst. Spark
plug type and gap setting are shown in the “PRODUCT
SPECIFICATIONS” section of this manual.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
3
2°F. Check your engine oil level more frequently to avoid
CLEANING
possible engine damage from running low on oil.
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
Changetheoilafterevery25hoursofoperationoratleastonce
ayearifthesnowthrowerisnotusedfor25hoursinoneyear.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each five (5) hours of continuous use. Tighten oil fill
cap / dipstick securely each time you check the oil level.
WARNING: Removesafetyignitionkey
and disconnect spark plug wire from
spark plug. Place wire where it cannot
come in contact with spark plug.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil
change.AlloilmustmeetAPIserviceclassificationSG–SL.
•
•
Keepfinishedsurfaces/wheelsfreeofgasoline,oil,etc.
•
Be sure snow thrower is on level surface.
We do not recommend using a garden hose to clean
yoursnowthrowerunlesstheelectricalsystem,muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
15
SERVICE AND ADJUSTMENTS
WARNING: To avoid serious injury, before performing any service or adjustments:
1
2
3
4
. Be sure throttle is in STOP position.
. Remove safety ignition key.
. Make sure the augers and all moving parts have completely stopped.
. Disconnect spark plug wire from spark plug and place wire where it cannot contact plug.
SNOW THROWER
TO ADJUST SNOW THROWER HEIGHT
See “TO ADJUST SKID PLATES” and “SCRAPER BAR”
in the Operation section of this manual.
3. Align holes in impeller hub with holes in impeller shaft
and install two (2) new 1/4-20 x 1-5/8" capscrew/shear
bolts. Install 1/4-20 locknuts and tighten securely.
CAUTION: Do not substitute. Use only original
equipment capscrew/shear bolts as supplied
with your snow thrower.
CHUTE DEFLECTOR
The chute deflector, attached to the top of the discharge
chute, is provided to direct discharging snow away from
the operator. If the deflector becomes damaged, it should
be replaced.
4
. Insertsafetyignitionkeyandreconnectsparkplugwire
to spark plug.
1
/4-20
1/4-20 x 1-5/8
CAPSCREW /
SHEAR BOLT
1/4-20 x 2
SHOULDER /
SHEAR BOLT
WARNING: To avoid serious injury,
never operate your snow thrower with
the deflector removed or damaged.
LOCKNUT
SPACER
IMPELLER HUB
•
Tochangedirectionand/ordistancesnowisdischarged,
see “TO CONTROL SNOW DISCHARGE” in the Op-
eration section of this manual.
IMPELLER
SHAFT
SHEAR BOLTS (See Fig. 22)
AUGER SHEAR BOLTS
Both right and left-hand augers are secured to the auger
shaft with a shoulder/shear bolt and hex nut. Should a for-
eign object or ice become lodged in the augers, the shear
bolts are designed to break, preventing damage to any
other components. If one or both augers do not turn when
auger control lever is engaged, check to see if one or both
of the bolts have sheared. To replace the shear bolts:
AUGER
HUB
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
1
/4-20
LOCKNUT
2
. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
AUGER HUB
AUGER SHAFT
FIG. 22
3. Alignholeinaugerhubwithholeinaugershaftandinstall
anew1/4-20x2"shoulder/shearboltandspacer.Install
TO REMOVE BELT COVER (See Fig. 23)
. Remove the two screws securing belt cover to frame.
1/4-20 lock nut and tighten securely.
1
2
•
. Remove belt cover.
CAUTION: Do not substitute. Use only original
equipment shear bolts as supplied with your
snow thrower.
Replace belt cover by installing cover and screws and
tighten securely.
4. Insertsafetyignitionkeyandreconnectsparkplugwire
to spark plug.
IMPELLER SHEAR BOLTS
The impeller is secured to the impeller shaft with two (2)
capscrew/shearboltsandhexnuts. Shouldaforeignobject
or ice become lodged in the impeller, the capscrews are
designed to break, preventing damage to any other com-
ponents. If impeller does not turn when auger control lever
is engaged, check to see if the capscrews have sheared.
To replace the capscrew/shear bolts:
FRAME
BELT COVER
FIG. 23
SCREWS
1. Disengage all controls and move throttle control to
STOP position. Wait for all moving parts to stop.
2
. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
TO REPLACE BELTS (See Fig. 24)
The auger and traction drive belts are not adjustable. If the
belts are damaged or begin to slip from wear, they should
6
1
SERVICE AND ADJUSTMENTS
1
0. Install clutch rod in swing plate; secure with hairpin.
be replaced. It is recommended that the belt(s) be replaced
by a qualified service center.
11. Placeaugerbeltaroundandinsidethegrooveofauger
pulley only.
NOTE: It is recommended that both the auger and traction
drive belt be replaced at the same time.
1
2. While your assistant slowly raises handles to rejoin
the auger housing and frame assembly, pull up on the
auger belt and squeeze sides together above pulley
so belt is fully seated in groove of pulley.
TheV-beltsonyoursnowthrowerareofspecialconstruction
andshouldbereplacedbyoriginalequipmentmanufacturer
(
OEM)beltsavailablefromyournearestdealer.Usingother
1
3. Move idler arm so it does not hit impeller pulley as you
bring snow thrower completely together and check
carefully for proper routing of belts. If auger belt has
becomedislodgedfromthepulley(bycatchingtheidler
arm bracket while bringing snow thrower together),
separate the snow thrower and repeat step 12. Belt
must be fully seated in pulley groove when bringing
the snow thrower together.
than OEM belts can cause personal injury or damage to
the snow thrower.
WARNING: Belt replacement requires
separation of the snow thrower. While
separating the auger housing from the
frame assembly, it is important that an
assistantstandintheoperatingposition
andholdthesnowthrowerhandles.Se-
rious personal injury and/or damage to
theunitcouldoccurifthesnowthrower
should fall during the belt changing
process.
14. Install the two (2) hex bolts and tighten securely.
15. INSTALLENGINEPULLEY-Placebeltinpulleygroove
and slide pulley on crankshaft. Install flat washer,
lockwasher and bolt and tighten securely (41-47 N-m
torque). Make sure belt is inside belt keeper.
FRAME
ASSEMBLY
AUGER
HOUSING
16. INSTALL BELT COVER and two (2) screws. Tighten
securely.
1
7. INSTALL DISCHARGE CHUTE – See “INSTALL DIS-
CHARGE CHUTE / CHUTE ROTATER HEAD” in the
Assembly / Pre-Operation section of this manual.
BELT KEEPER
TRACTION DRIVE BELT
ENGINE
HANDLES
1
. REMOVEGASOLINEFROMFUELTANK-Draingaso-
line from fuel tank into a suitable container, outdoors,
away from fire or flame. Wipe up any spilled gasoline.
FLAT WASHER
PULLEY
LOCKWASHER
2
. REMOVE DISCHARGE CHUTE - Loosen locknut
securing chute rotator head to mounting bracket only
enough to allow chute rotator head to be raised and
discharge chute to be removed from snow thrower.
BOLT
IDLER ARM
AUGER
SQUARE
HOLE
BELT
3. REMOVE BELT COVER - See “TO REMOVE BELT
COVER” in this section of this manual.
CLUTCHING
IDLER ARM
BRACKET
4
. REMOVEENGINEPULLEY-Removebolt,lockwasher
and flat washer securing pulley to engine crankshaft.
Remove outside (auger) pulley only from crankshaft.
AUGER
FRAME
AUGER PULLEY
HOUSING
5
. SEPARATE SNOW THROWER - With your assistant
standing in the operating position holding the handles,
removethetwo(2)boltsholdingtheaugerhousingand
frame together.
BOLTS
WARNING: As the last bolt is removed,
have your assistant carefully lower the
handles down to the ground.
6
. REMOVEHAIRPINFROMCLUTCHRODandremove
clutch rod from swing plate. Tip swing plate forward.
FIG. 24
TO REMOVE WHEELS (See Fig. 25)
Remove the klik pin and remove wheel from axle.
7. REMOVE AUGER BELT from around pulley.
•
8. RELIEVETENSIONONTRACTIONDRIVEBELTIDLER
and remove traction drive belt from around pulleys.
IMPORTANT:Wheninstallingwheel,besuretousetheaxle
hole closest to the end of the shaft – do not use the hole
in the wheel hub (if equipped). Inner hole in axle and hole
in wheel hub are not used for your model snow thrower.
HINT: Insert a 3/8" drive ratchet (in the “ON” position) into
the square hole in idler arm and rotate ratchet clockwise
to relieve tension.
NOTE: To seal punctures or prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
7
9. With tension relieved on idler, install new traction drive
belt around pulleys and inside belt keepers.
1
SERVICE AND ADJUSTMENTS
CARBURETOR
Your carburetor is not adjustable. Engine performance
should not be affected at altitudes up to 7,000 feet (2,134
meters). If your engine does not operate properly due to
suspected carburetor problems, take your snow thrower to
a qualified service center.
KLIK PIN (INSTALL
IN OUTER HOLE
OF AXLE ONLY)
OUTER HOLE
AXLE
ENGINE SPEED
Never tamper with the engine governor, which is factory set
for proper engine speed. Overspeeding the engine above
the factory high speed setting can be dangerous and will
void the warranty. If you think the engine-governed high
speed needs adjusting, contact a qualified service center,
which has proper equipment and experience to make any
necessary adjustments.
WHEEL
WHEEL HUB
FIG. 25
ENGINE
See engine manual.
STORAGE
Immediately prepare your unit for storage at the end of the
season or if the unit will not be used for 30 days or more.
•
•
•
Empty the fuel tank by starting the engine and letting
it run until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
WARNING: Never store the snow
throwerwithgasolineinthetankinside
a building where fumes may reach an
open flame, spark or pilot light as on a
furnace, water heater, clothes dryer or
gasappliance. Allowtheenginetocool
before storing in any enclosure.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in min-
imizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not drain the
gas tank and carburetor if using fuel stabilizer.
SNOW THROWER
When snow thrower is to be stored for a period of time,
clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
1. Clean entire snow thrower (See “CLEANING” in the
Maintenance section of this manual).
CYLINDER
1. Remove spark plug.
2
. Inspect and replace belts, if necessary (See “TO RE-
PLACEBELTS”intheServiceandAdjustmentssection
of this manual).
2
3
4
. Pour one ounce (29 ml) of oil through spark plug hole
3. Lubricate as shown in the Maintenance section of this
manual.
into cylinder.
. Pullrecoilstarterhandleslowlyafewtimestodistribute
oil.
. Replace with new spark plug.
4
. Besurethatallnuts,bolts,screws,andpinsaresecurely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
5
. Touch up all rusted or chipped paint surfaces; sand
OTHER
lightly before painting.
•
•
•
Remove safety ignition key; store it in a safe place.
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
ENGINE
See engine manual.
FUEL SYSTEM
•
•
If possible, store your snow thrower indoors and cover
it to protect it from dust and dirt.
Coveryoursnowthrowerwithasuitableprotectivecover
thatdoesnotretainmoisture.Donotuseplastic.Plastic
cannotbreathe,whichallowscondensationtoformand
will cause your snow thrower to rust.
IMPORTANT: It is important to prevent gum deposits from
forming in essential fuel system parts such as carburetor,
fuelhose,ortankduringstorage.Also,alcoholblendedfuels
(
called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage.
IMPORTANT: Never cover snow thrower while engine/
exhaust area is still warm.
18
TROUBLESHOOTING
See appropriate section in manual unless directed to a qualified service centre.
PROBLEM
CAUSE
CORRECTION
Does not start
1. Fuel shut-off valve (if so
equipped) in OFF position.
1. Turn fuel shut-off valve to OPEN position.
2
. Safety ignition key
2. Insert safety ignition key.
is not inserted.
3
4
5
6
7
8
. Out of fuel.
3. Fill fuel tank.
4. Move throttle to FAST position.
5. Move to FULL position.
6. Prime as instructed in the Operation section of this manual.
7. Wait a few minutes before restarting, DO NOT prime.
8. Connect wire to spark plug.
. Throttle in STOP position.
. Choke in OFF position.
. Primer not depressed.
. Engine is flooded.
. Spark plug wire is
disconnected.
9
1
1
. Bad spark plug.
0. Stale fuel.
1. Water in fuel.
9. Replace spark plug.
10. Drain fuel tank and carburetor, refill tank with fresh gasoline.
11. Drain fuel tank and carburetor, refill tank with fresh gasoline.
Loss of power
1. Spark plug wire loose.
1. Reconnect spark plug wire.
2. Reduce speed and width of swath.
3. Remove ice and snow on and around fuel tank cap.
2
. Throwing too much snow.
. Fuel tank cap is covered
with ice or snow.
3
4. Dirty or clogged muffler.
4. Clean or replace muffler.
Engine idles or
runs roughly
1. Choke is in FULL position.
2. Blockage in fuel line.
1. Move choke to OFF position.
2. Clean fuel line.
3. Drain tank and refill with fresh, clean fuel.
4. Drain fuel tank and carburetor, refill tank with fresh gasoline.
5. Contact a qualified service centre.
3
4
5
. Stale fuel.
. Water in fuel.
. Carburetor is in need of
adjustment or overhaul.
Excessive
vibration
1. Loose parts or damaged
augers or impeller.
1. Tighten all fasteners. Replace damaged parts.
If vibration remains, contact a qualified service centre.
Recoil starter
is hard to pull
1. Frozen recoil starter.
1. See “IF RECOIL STARTER HAS FROZEN”
in the Operation section of this manual.
Loss of traction 1. Drive belt is worn.
1. Check / replace drive belt.
2. Check / reinstall drive belt.
drive / slowing
of drive speed
2. Drive belt is off of pulley.
3. Friction drive wheel is worn. 3. Contact a qualified service centre.
Loss of snow
discharge or
slowing of
1. Auger belt is off of pulley.
2. Auger belt is worn.
3. Clogged discharge chute.
1. Check / reinstall auger belt.
2. Check / replace auger belt.
3. Clean snow chute.
4. Remove debris or foreign object from augers / impeller.
snow discharge 4. Augers / impeller jammed.
19
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
AUGER HOUSING / IMPELLER ASSEMBLY
5
11
11
6
1
7
15
16
14
12
8
1
3
4
1
12
17
3
11
10
1
9
2
33
32
34
30
31
31
26
36
29
28
20
27
21
22
3
2
25
35
24
23
22
2
(EXPLODED)
21
19
18
01.07.004-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
20
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
AUGER HOUSING / IMPELLER ASSEMBLY
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
175321X479
196710
188909
191079
175322
178675X008
192199
405400
73800400
74780426
155377
163183
19111507
10040500
74940516
180355
194189
407760
407761
407766
407770
407762
174697
407763
407764
189282
407758
174683
407757
7836M
IMPELLER
GEARBOX ASSEMBLY
BEARING
IMPELLER PULLEY
DISCHARGE BASE
CORNER BRACKET
CLEAN OUT TOOL
TOOL CLIP
NUT 1/4−20
SCREW 1/4−20 X .625
NUT 5/16−18
SCREW 5/16−18 X .625
WASHER
LOCKWASHER 5/16
SCREW 5/16−18 X 1.00
CARRIAGE BOLT
SCREW 13−16 X .625
PLUG
GEARBOX COVER RH
GASKET
SEAL
BEARING
THRUST WASHER 1.00
WORM GEAR
AUGER SHAFT
SQUARE KEY
BEARING
THRUST WASHER
IMPELLER SHAFT
ROLL PIN
THRUST WASHER
THRUST BEARING
BEARING
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
174681
174684
407769
407768
407767
407765
O−RING
SCREW 5/16−18 X .750
GEARBOX COVER LH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
21
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
AUGER HOUSING / IMPELLER ASSEMBLY
1
3
(5x)
4
(5x)
KEY
NO.
PART
NO.
DESCRIPTION
2
1
2
3
4
404930X428
404933X479
72270505
155377
AUGER HOUSING
SCRAPPER BAR
CARRIAGEBOLT5/16−18X.625
NUT 5/16−18
01.07.003-A
2
3
1
1
2
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
420478
411939
179582
AUGER BEARING
BEARING PLUG
SCREW 5/16−18 X 1.00
3
01.07.024-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
22
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
AUGER HOUSING / IMPELLER ASSEMBLY
2
1
KEY
PART
NO.
NO.
DESCRIPTION
1
2
420497X479
420498X479
AUGER ASSEMBLY 30 LH
AUGER ASSEMBLY 30 RH
01.07.019-A
3
4
2
4
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
174762X479
178777X479
72270506
751153
SKID PLATE LH
SKID PLATE RH
CARRIAGE BOLT 5/16−18 X .75
NUT 5/16−18
01.11.001-A
1
3
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
23
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
AUGER HOUSING / IMPELLER ASSEMBLY
1
2
3
4
5
3
4
4
1
2
3
5
KEY
NO.
PART
NO.
DESCRIPTION
4
3
1
2
3
4
5
181160X479
72270506
179246
10040500
128638
DRIFT CUTTER BAR
CARRIAGE BOLT 5/16−18 X .750
PLASTIC WASHER
LOCKWASHER 5/16
NUT 5/16−18
01.16.001-A
2
4
KEY
NO.
PART
NO.
DESCRIPTION
2
1
2
3
4
182516
72110510
751153
WEIGHT BAR
CARRIAGE BOLT 5/16−18 X 1.25
NUT 5/16−18
1
19112206
WASHER
4
3
01.17.003-B
3
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
24
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
CONTROL PANEL / DISCHARGE CHUTE
2
2
1
*3
*6
*6
KEY
NO.
PART
NO.
DESCRIPTION
*4
01.09.007-A
*5
1
2
420337
17501010
420678
420677
420675
420674
LEVER/CABLE ROTATOR ASSEMBLY
SCREW 10−24 X .625
ROTATOR HEAD
ROTATOR PIVOT BRACKET
PULLEY PIVOT
*3
*4
*5
*6
CABLE ASSEMBLY
NOTES:
1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.
2
01.15.005-A
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
188303
74041024
STEER CABLE
SCREW 10−24 X 1.50
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
25
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
CONTROL PANEL / DISCHARGE CHUTE
5
7
3
14
15
*13
*10
*9
2
*8
6
4
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
404770X428
178633X428
420673
420325
414280
128415
17501010
179829
179246
191730
CHUTE WELDMENT
DEFLECTOR WELDMENT
DEFLECTOR CONTROL ASSEMBLY
DEFLECTOR SEAL
KNOB BLACK
6
*12
1
POP RIVET
*
11
SCREW 10−24 X .625
SHOULDER SCREW
PLASTIC WASHER
NUT 1/4−20
CARRIAGE BOLT 5/16−18 X .50
NUT 5/16−18
*
*
*
*
*
*
8
9
10
11
12
13
0
1.09.002-B
72250505
751153
184505
DEFLECTOR SPRING
1
1
4
5
420679
420672
(SERVICE PART) DEFLECTOR CONTROL HEAD
(SERVICE PART) DEFLECTOR CONTROL CABLE
NOTE:
1. ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG OF ITEMS SHIPPED LOOSE WITH PRODUCT.
. ITEMS 14 AND 15 ARE SERVICE PART NUMBERS TO ALLOW PURCHASE OF INDIVIDUAL ITEMS IF NECESSARY.
2
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
26
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
HANDLES
10
1
5
6
10
8
7
2
9
3
5
8
6
7
KEY
NO.
PART
NO.
DESCRIPTION
8
1
2
3
4
5
6
7
8
9
419800X479
419801X479
196944
196943
414515
74780512
74780524
751153
PLOW HANDLE LH
PLOW HANDLE RH
PANEL BRACKET LH
PANEL BRACKET RH
HEATED HANDLE GRIP
CREW 5/16−18 X .750
SCREW 5/16−18 X 1.50
NUT 5/16−18
9
4
155415
WASHER
01.08.005-A
10
178775
POP RIVET 1/8
4
3
2
1
5
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
412675X004
414572
178831
169675
17060410
421252X004
INTERLOCK SPRING
INTERLOCK CAM
TORSION SPRING
RETAINER
SCREW 1/4−20 X .625
INTERLOCK STOP
6
01.08.007-B
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
27
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
HANDLES
10
2
11
7
4
8
9
9
5
7
6
1
3
13
8
12
13
14
14
01.08.002-E
12
KEY
NO.
PART
NO.
DESCRIPTION
CONTROL PANEL
CONTROL LEVER LH
CONTROL LEVER RH
TRACTION ROD ARM
IMPELLER ROD ARM
INTERLOCK ROD
SPACER
RETAINER
SCREW 1/4−20 X .50
KNOB BLACK
KNOB RED
HANDLE KNOB
WASHER 3/8
1
2
3
4
5
6
7
8
9
0
1
2
3
4
412683X479
412681X479
412682X479
412679X008
420889X008
412677
421613
169675
17060408
414280
414281
1
1
1
1
1
178899
19131316
72120618
CARRIAGE BOLT 3/8−16 X 2.25
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
28
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
HANDLES
2
10
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
180480
405740
180445
187716
180447
178669
180926
72270506
155377
169675
IMPELLER ROD ASSEMBLY
TRACTION ROD ASSEMBLY
SHIFTER ROD TOP
SHIFTER ROD BOTTOM
SPRING SLEEVE
IMPELLER SPRING
TRACTION SPRING
CARRIAGE BOLT 5/16−18 X .75
NUT 5/16−18
10
3
1
8
10
RETAINER
9
4
5
7
10
5
01.12.001-B
6
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
29
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
HANDLES
KEY
NO.
PART
NO.
6
1
DESCRIPTION
4
1
2
3
4
5
6
7
8
413927
178668
178666
184471
175262
417760
405699
401620
CONSOLE PANEL BLACK
HEADLIGHT BEZEL
HALOGEN HEADLIGHT
SHOULDER SCREW 10−24 X .625
SCREW 10−24 X 1.25
GRIP SWITCH
3
8
5
2
WIRE HARNESS
BULB
4
5
7
01.10.004-B
1
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
419797X479
418313X479
17000512
LOWER TUBE
PIVOT SUPPORT
BOLT 5/16−18 X .750
SCREW 3/8−16 X 1.00
17000616
2
4
3
4
4
01.05.004-B
4
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
30
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
DRIVE
6
7
1b
4
8
3
1b
7
1a
KEY
NO.
PART
NO.
DESCRIPTION
1
404923
404307
9465M1
402691
174697
179830
17490508
155443
189282
AXLE ASSEMBLY (assy of 1a,1b)
AXLE SHAFT
ROLL PIN 3/16 X 1.50
SPROCKET
THRUST WASHER
BEARING
SCREW 5/16−18 X .500
KLIK PIN 1/4 X 1.50
SQUARE KEY
2
1
1
2
3
4
6
7
8
a
b
3
5
6
4
6
01.03.002-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
31
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
DRIVE
ITEM 43 EXPLODED
2
69
68
1
16
71
17
74
18
70
15
14
15
7
2
12
9
20
22
73
1
1
11
24
7
6
9
19
9
8
1
3
2
3
10
76
4
34
11
75
76
7
21
6
24
5
33
23
76
3
35
31
3
3
30
29
3
2
50
28
35
39
4
9
26
51
52
36
27
47
53
24
76
54
55
56
26
37
49
51
45
5
7
4
6
58
52
4
38
4
3
49
67
48
62
76
44
40
2
3
61
25
4
2
6
3
64
4
2
59
6
5
41
76
40
60
01.02.003-E
66
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
32
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
DRIVE
KEY
NO.
PART
NO.
KEY
NO.
PART
NO.
DESCRIPTION
DESCRIPTION
1
198474
SPEED SELECTOR
ASSEMBLY
SCREW 10−24 X .625
END PLATE
SCREW 5/16−18 X .50
WASHER
CONTROL ARM
CLEVIS PIN
SHIFTER PLATE
SHOULDER BOLT
SHIFTER BRACKET
NUT 1/4−20
CLUTCH PLATE
CLUTCH BRACKET
SHIFTER LINK
RETAINER
CONTROL SHAFT
CLUTCH ROD
RETAINER
SHIFTER YOKE
PIVOT ROD
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
12000007
184471
410877
413429X479
402689
414557
180522
74780520
187786
73930500
59289
175331
10040500
74610516
409475
180478
400026
850263
11050500
155452
419925X479
175324X479
180523
74780524
166785
175330
178828
85179
851084
402504X008
401820
198791
402393
17541008
402511
E−RING .375
SHOULDER SCREW
BOTTOM PAN
SPRING BRACKET
DRIVE PLATE ASSEMBLY
IDLER SPRING
IDLER PULLEY
SCREW 5/16−18 X 1.25
IDLER ARM
2
3
4
5
6
7
8
9
17501010
402685X426
17490508
57079
405485
198580
403097X004
402881
403096X004
191730
402856X004
416717X004
187101
700279
406109
402568
169675
401732
402310
402882
402878
751153
408981
73930500
198176X479
179831
175344
178613
74760514
12000012
402187
401619
417234
17490408
401984X479
180135
NUT 5/16−18
WASHER
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
PIVOT BUSHING
LOCKWASHER 5/16
SCREW 5/16−18 X 1.00
SPACER
TRACTION PULLEY
WASHER 3/8
LOCKWASHER 3/8
LOCKWASHER
BELT GUIDE
IDLER ARM
RETAINER
RETURN SPRING
NUT 5/16−18
BEARING
NUT 5/16−18
RUBBER WHEEL PLATE
RUBBER RING
BEARING
IDLER BRACKET
IDLER PULLEY
SCREW 5/16−18 X 1.50
NUT 5/16−18
PIN IDLER PIVOT
IDLER SPRING
RETAINER
SCREW 3/8−24 X 1.375
PULLEY SHAFT
DRIVE PLATE
BEARING
PULLEY HALF
SCREW 10−24 X .50
SPACER BEARING
SWING PLATE
WHEEL HUB
SCREW 5/16−18−.875
RETAINER RING
HEX SHAFT
CHAIN
SPROCKET SHAFT
SCREW 1/4−20 X .50
SHIFTER BRACKET
SPRING
418894X479
132010
17000512
NUT 3/8−16
SCREW 5/16−18 X .750
402504X004
PLATE PIVOT ROD
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
33
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
CHASSIS / ENGINE / PULLEYS
1
3
2
KEY
NO.
PART
NO.
DESCRIPTION
-
- - - - - -
ENGINE, TEC, MODEL
OH358SA-223846H
FRAME
BOLT 3/8−16
SCREW 5/16−18 X .750
01.00.010-A
1
2
3
409347X428
150406
17000512
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
34
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
CHASSIS / ENGINE / PULLEYS
1
2
3
4
01.04.023-A
KEY
NO.
PART
NO.
DESCRIPTION
1
2
3
4
409161
179157
413592
403797
BELT COVER
IMPELLER PULLEY
TRACTION BELT
IMPELLER BELT
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
35
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
WHEELS
1
KEY
NO.
PART
NO.
2
DESCRIPTION
1
2
196752X421
196753X421
WHEEL ASSEMBLY LH
WHEEL ASSEMBLY RH
01.06.006-A
3
1
2
KEY
NO.
PART
NO.
DESCRIPTION
0
1.15.003-A
1
2
3
410293
410294
17060410
CABLE BRACKET LH
CABLE BRACKET RH
SCREW 1/4−20 X .625
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
36
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
WHEELS
2
2
17
3
4
1
23
20
19
5
6
1
5
2
6
7
22
1
7
18
1
1
8
8
9
0
4
1
0
6
1
2
1
2
3
11
12
2
1
2
2
9
21
14
3
1
13
1
1
14
12
10
9
8
2
7
6
5
4
3
1 0
1.15.001-A
2
KEY
NO.
PART
KEY
NO.
PART
NO.
NO.
DESCRIPTION
DESCRIPTION
1
2
3
4
5
6
7
8
9
405161
184471
12000045
192126
182466
187622
194941
179139
189282
194940
174697
193506X479
COVER
13
14
15
16
17
18
19
20
21
22
23
24
179148X479
17490508
194943X008
194944X008
181847
17600406
405077
700279
85179
193885
182015
STEERING BRACKET
SCREW 5/16−18 X .50
PIVOT BRACKET
BELLCRANK
BELLCRANK PIN
SCREW 1/4−20 X .375
STEERING LINK
RETAINER
RETAINER
SPRING
LEVER PIN
PIVOT BRACKET
SHOULDER SCREW
RETAINER RING
WHEEL DRIVER
RETAINER RING
WHEEL LOBE
CLUTCH SLIDE
SPRING
SQUARE KEY
AXLE LOBE
THRUST WASHER
STEERING YOKE
10
11
12
194939X008
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
37
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
BAG OF PARTS
4
KEY
NO.
PART
NO.
DESCRIPTION
14
7
6
9
13
1
2
3
4
5
6
7
8
9
0
1
2
3
4
198563
169675
180684
184505
179829
179246
191730
72250505
751153
73800600
19131316
198636
198638
73800400
POWER CORD
RETAINER PIN
5
12
WRENCH
8
REMOTE SPRING
SHOULDER BOLT 1/4−20
NYLON WASHER 1/4−20
LOCKNUT 1/4−20
CARRIAGE BOLT 5/16−18 X 5/8
LOCKNUT 5/16−18
LOCKNUT 3/8−16
WASHER 3/8
3
11
0
1
1
1
1
1
1
SHEAR BOLT 1/4−20 X 1−3/4
SPACER
LOCKNUT 1/4−20
2
1
01.14.003-A
1
KEY
NO.
PART
NO.
DESCRIPTION
1
35062
SAFETY IGNITION KEY
01.14.008-A
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
38
REPAIR PARTS
SNOW THROWER - MODEL 961980023 (96198002301)
DECALS
11
9
8
1
6
4
2
1
3
5
10
7
KEY
PART
NO.
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
9
181037
416837
181035
181042
406989
181033
415399
415398
415475
183730
422113
421906
421907
DECAL, DANGER
DECAL, POULAN PRO, 13.0 HP/30"
DECAL, DANGER, DEFLECTOR
DECAL, DANGER
DECAL, POULAN PRO
DECAL, INSTRUCTION
DECAL, LH TRIGGER
DECAL, RH TRIGGER
DECAL, SPEED CONTROL
DECAL, REMOTE DEFLECTOR CONTROL
DECAL, CON. HAND WARMER ON/OFF
OWNER’S MANUAL, ENGLISH
10
11
- -
-
-
OWNER’S MANUAL, FRENCH
NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm
IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.
Failure to do so could be hazardous, damage your snow thrower and void your warranty.
39
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects
in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur-
chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part
which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations
and exclusions.
1. This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu-
facturer's warranty on these items.
2
. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the
purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by
the purchaser unless such return is requested by the manufacturer.
3. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
4
. This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained
in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub-
jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the
product.
5. Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard-
ware and normal maintenance.
6. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Poulan Pro
Poulan Pro, Customer Service Department
Customer Service Department
5
855 Terry Fox Way
1
030 Stevens Creek Road
Mississauga, Ontario
L5V 3E4
Augusta, GA 30907 USA
giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the
authorized dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED
WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR-
RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied
Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific
legal rights, and you may have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
