McCulloch Pro MAC 610 650 Chainsaw Parts Diagram 215036-R3-E - 1984

McCulloch Chainsaw Illustrated Parts List 215036-R3-E

Pro MAC 610

Pro MAC 650

Service Specifications

SPARKPLUG GAP. . . . . . . . . . . . .025inch (.63asn)

LA141NATIONGO . . . . . . . . . . . . .011 to .015 inch (.28

TIMING . . . . . . . . . . . . . . ..26 BTDC

CLUTCH ENGAGEMENT SPEED . . . . . . . 2800 to 3000 RPM

IDLE SPEED. . . . . . . . . . . . .. 1800t02000RPM

FUEL TYPE. . . . . . . . . . . . . . Regular Grade Leaded

FUEL/OIL MIXTURE: . . . . . . . . . . 40:1 w/McCulloch Oil

20:1 SAE Two Cycle

FUEL TANK CAPACITY: : : : ~ : ~ : ~ : 17.3 ounces (51OCC)

DISPLACEMENT. . . . . . . . . . . . . 60CC (3.7 cu. in.)

BORE and STROKE . . . . . . . . . . . 4.71mnx 35mn (1.9 in.

WEIGHT: PM610 . . . . . . . . . . . . 14.7 pounds (6.65kg)

PM650 . . . . . . . . . . . . 14.8 pounds (6.70kg

Torque Values

CONNECTING ROO SCREWS . . . . . . . . 65% 70 pound x inches

(7.3to 7.9 N.m)

CLUTCH NUT. . . . . . . . . . . . . . 160 tO 170 pound x inches

(18.1 to 19.2 N.m.)

FLYWHEEL NUT. . . . . . . . . . . . . 265 to 325 pound x in

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McCulloch Parts by Category

  Air Filter
  Air Filter Cover
  AV Mount
  Baffle
  Bar
  Bar Nuts
  Bearing
  Brake Band
  Brake Handle
  Bucking Spikes
  Buffer
  Cable
  Carburetor

  Carburetor and Parts - Walbro

  Carburetor and Parts - Zama

  Chain Brake
  Chain Catcher
  Chainsaw Bar
  Chainsaw Chain
  Choke
  Clutch
  Clutch Cover
  Connecting Rod
  Crankshaft
  Cylinder
  Cylinder Cover
  Decal
  Drum
  Dust Cover
  Exhaust Gasket
  Flywheel
  Fuel Cap
  Fuel Filter
  Fuel Line
  Fuel Tank
  Gasket
  Handle
  Head Gasket
  Ignition Coil
  Ignition Condenser
  Ignition Points
  Manifold
  Muffler
  Muffler Gasket
  Needle Bearing
  Oil Cap
  Oil Line Hose
  Oil Pump
  Oil Seal
  Oil Tank
  Piston
  Piston Rings
  Piston Wrist Pin
  Primer Bulb
  Rear Handle
  Rebuild Kit
  Recoil Starter
  Saw Chain
  Repair Manual
  Spark Plug
  Spark Plug Boot
  Spikes
  Sprocket
  Sprocket Cover
  Sqrench
  Starter
  Starter Handle
  Starter Spring
  Starter Pawl
  Starter Pulley
  Switch
  Throttle
  Top Handle
  Trigger
  Wrap Handle

Part Numbers

General Assembly

213169 Nut - HEX Flange 3

; CHAIN BRAKE ASY. (FIGURE 5)

3 64325 P1ate - Bar Protector 1

4 Chain Assembly

Bar Assembly

: 95671 Screw - Brake Ann 1

91989B Ann - 8rake ktuator 1

: 93721 Channel - Brake Ann 1

9 93746 Stud - Brake

10 92457 Nut - Hex Flange MIOx 1.25 ;

11 Z14301 Clutch Assembly

12 64583 . Retainer - Clutch Shoe ;

13 83223 . Spring - Clutch 2

14 67233 . Kit - Clutch Shoe 1

15 214300 Rotor - Clutch 1

16 214200 @ 6rum/Spkt. Assembly (Spur) 1

17 86958 Washer - Shim 1

16 95165 @ Drum/Spkt. Assembly (Spur) 1

17 86958 @ . Washer - Shim 1

18 86344 @ . Sprocket - 7T .375P 1

16 95166 @ Drum/Spkt. Asy. - 7T .375P 1

17 86958 @ . Washer - Shim 1

18 86145 @ . Sprocket - 7T .375P 1

19 215720 Bearing - Needle 1

20 92354 Jacket - Cylinder

21 120081 Screw - Pan HdM4 x 16 (SEFIS)~

22 219159 Starter Assembly

23 95353 . Kit - Starter Housing :

24 111038 . . Nut -1/4-20 1

25 95401 Washer - Starter

26 216589 : : Spacer - Starter ;

27 215848 . . Step Bolt - Starter 1

28 216758 . Drum Assembly - Starter

29 87670 . . Rope - Starter ;

30 2~7730 . . Bushing - Rope 1

31 87680 Spring - Starter Rewind 1

32 93137 ~tarter Handle

33 214699 Insert Handle ;

34 120002 Screw - Pan Hd M5x 14

35 93232 Screw - Fan Housing (M5 x 40) ;

36 93233 Screw - Fan Housing (M5x 35) 1

37 93234 Screw - Fan Housing (M5 x 30) 1

38 Fan Housing & Fuel Tank Asy.

(Figure 6)

39 217651 Cover Asy. - Air Cleaner 1

40 91991 . Knob - Air Cleaner Cover 1

$1 110565 Ring - Retaining 1

42 95215 kit - Air Box 1

43 214226 . Filter”- Air 1

44 120004 Screw - HxHdM5x56

45

2

91938 Bracket Asy. - Air Cleaner

94482 Choke & Rod Kit ;

46 94151 Choke Carburetor 1

47 94171 : Rod - Choke 1

-w. . . . -.

ITEM PART UNITS PER

NO. NUMBER DESCRIPTION ASY.

93261 Gronunet - Choke 1

% Carburetor Asys. (Fig. 2,3,4)

50 91924 Gasket - Carburetor 1

51 91995A Grotmnet- Carburetor Needle 1

52 93458 Clip - Oiler Button 1

53 92067A Button/Rod Assembly - Oiler 1

54 105614 “O” Ring 1

215266 Screw - Pan M5 Special

: 110990 Washer :

93252A Strut - Handle

:: 93253 Grommet - Strut ;

59 111015 Screw - Pan Head l/4-14x 2.5 2

60 92071 Spacer 1

61 92066 cup - Isolator 2

62 92065 @ Isolator 1

63 102115 Washer - Plain 1

64 111014 screw - Pan Hd 1/4-14 x 1.75 1

65 92071 Spacer 1

66 111027 Washer - Plain

93913 @ Isolator :

:; 94847 @ Isolator 2

68 94140 @ Isolator 1

69 111027 Washer - Plain

70 91951 Frame ;

71 94255 Handle/Boot Assembly 1

110994 . Pin - Roll 2

% 93771 . Spring - Trigger 1

74 93538A Trigger 1

75 111013 : screw - set 1

91955 Release - Trigger

;; 214504 : Rod - Throttle ;

78 93459 Boot - Handle 1

69597 ioot - Control Rod

::

1

92161 Seal - Air Box

81 120037 Screw - iix Hd M5 X 25 (SEMS) i

82 120039 screw - tix Hd M5x 30 (SEMS) 2

83 93460 Washer - Insulator 1

84 94018 Gasket - Air Box 1

85 94017A Insulator - Carburetor 1

91933 Gasket - Air Box 1

;! 91934 Insulator - air Box

88 92038 Gasket - Insulator ;

89 120037 Screw - Hx Hd M5x 25 (SEMS) 2

93460 Washer - Insulator 1

;; 104810 Nut - Iix 15/32-32

92004 Shroud - Cylinder I

% 93890 Switch - Ignition 1

94 92466 Wire Assembly - Switch 1

95 120002 Screw - Pan Hd M5x 14 4

96 214670 Shroud - Bottom 1

Powerhead & Oiler Asys. (Fig. 4)

:: 120002 @ Screw - Pan lidM5 x 14 4

99 120044 @ Nut - Hx M5 Lock 2

100 93668 @ Spike 2

Carburetor Assembly

93739 * Carburetor - Tillotson

1 94797

2- -Q:

3 94798 @ .

4 94700 0 .

5 94789 .

6 94788

94787 @ :

i--a

9 94793 .

10 94792

11-- @:

12 94794 @ .

HK 19A (PM 610)

Needle - Hi Speed + Idle

Spring - Needle Adjustment

Screw - Idle Speed

Spring - Idle Speed Screw

Screw - Diaphragm Cover

Cover - Diaphragm

Oiaphragm

Gasket - Diaphragm

Screw - Pump Cover

Cover - Fuel Pump

Gasket - Fuel Pump

Diaphragm - Fuel Pump

94796 . Screen - Fuel Strainer

1: - -~ . Pin - Inlet Lever I

15 94800 @ . Lever - Inlet

16-- Spring - Inlet ;

17 94802 : Needle- Inlet 1

21--

22 94807 @ :

:: 9481; - :

25 94810 .

26 94808

27 94809 @ :

18-- - Module 1

19 - -@&:2- Module Metering 1

20 94786 . Ring - Retaining 1

Screen - Body Channel 1

Screw - Throttle Lever Ret. 1

Lever - Throttle 1

Screw-Throttle Shutter Ret. 1

Shutter - Throttle 1

Shaft Assembly - Throttle 1

Spring-Throttle Shaft Ret. 1

95763A * Carburetor - Walbro HDB -6A

(PM 610)

95631 Carburetor - Walbro HDB-7A

(PM 650)

1- - 0 . Needle - Hi Speeds Idle

2- - 0 . ::~;g--l~gdle Adjustment ~

; ~ ~ : Spring - Idle Adjustment

Gok:or AsY. (HDB-7A Only) ;

: :: : - Metering Cover 4

- Metering Diaphragm 1

:= @@~ ~~~ragm AsY. - Metering 1

-@@. Gasket - Metering Diaphragm 1

1::- Screw - Circuit Plate 1

11 - -a: Plate Assembly - Circuit 1

12 - -@@. Gasket -Circuit Plate

13

14

15

;!

18

19

20

21

22

23

24

25

26

-(D@.

-@@.

- @@.

-@@.

-0.

-- .

-- .

--

-@2:

-- 8

12.8 -- 1 @.

-- .

-- -.

--

27--

28 - -@:

Valve - Inlet Needle

Spring - Metering Lever

Ring - Screen Retaining

% reen - Check Valve

Retainer - Check Valve

Valve - Check

Screw - Fuel Pump Cover

Cover - Fuel Pump

Gasket - Fuel Pump

Diaphragm - Fuel Pump

Screen - Inlet

% rew - Valve

stop - Throttle

Valve - Throttle

Shaft Assembly - Throttle

Spring Throttle Return

%;~;l * CaQrb:tor AsY. (Zama C-2S)

1 - Pump Cover 1

2 214954 : Cover - Pump 1

3 214953 @ . Kit - Pump Diaphragm 1

4 91820 @ . Screen - Filter 1

- 0 . Screw - Adjustment 2

:: - @ . S#;;g - Adjustment Screw 2

- Throttle Adjustment 1

: :: : Piece - Friction 1

9 93945 . Screw - Diaphragm Cover 4

10 214945 Cap 1

11 - -Q: Diaphragm - Main

12 a. Gasket - Main ;

13-- 0. Disk 1

14 8

91814 1 .

15 93942 I .

16 - -a.

17 - -0.

18 - -Q.

19 93951

20 - -a:

21---

22---

;;:::

25---

26---

Screw Pin Lever 1

Pin - Atm 1

Arm - Needle Valve 1

Spring - Arm

Valve - Needle I

Plug - Welsh 1

Orifice - Main Fuel 1

Screw - Plate 1

Valve - Throttle 1

Screw 1

Lever - Throttle Adjustment 1

Shaft Assembly - Throttle 1

Spring - Throttle Return 1

CHAIN BRAKE Assembly

217007

92086

; 216693

92216

: 217000

5 214367

6 93082

7 120019

CHAIN BRAKE Assembly

Snubber - Brake Housing

: screw - Pivot

. Washer - Special

. Lever - Brake Actuator

Pin - Assembly Roller

: Pin - Band Anchor

. screw - HxHdM5x13

92134

92135

94144

94150

93081

-216317

120002

92178

. Retainer - Spring

. Spring - Actuating

. Pivot - Latch

. Latch Brake

. Band - Brake

Housing - Brake

Lrew - Pan Hd M5 x 14

stOD - Chain

Fan housing & Fuel Tank Assemblies

?16154 Housing Fan

216157 Cap - Fuel (vented)

94707 Gasket - Fuel cap

!23?51 Lal - Fuel Vent

97161 Seal - Air Box

120068 Screw - Pan hd 144x

94901 @Fuel Tank Assembly

94899 . Hose Assembly - Fuel 1

100440 . . Washer - 5/16

63932 Filter - Fuel

91994 @~o;e - Fuel

215714@) Pickup Assembly - Fuel

$~Nl~j o~;~~ - Fuel Pickup

- Name (PM61O)

95185 Plate - Name (PM650)

95196 Plate - Name, French

95194 PIate - Name, French

PM61O) ;

PM 650) 1

Powerhead & Oiler Assemblies

1 120036 Screw - Pan Hd M4 x 25 (SEMS) 4

2 67177 Washer - Insulating 4

3 217208 pump Assembly - Pulse Oiler 1

4 -215151 . Cap - Oil Pump 1

93933 . P1unger - Oi1 Pump 1

: 105614 “O” Ring 1

7 66687 : Spring - Plunger 1

8 110706 . Screw - Pan Hd 8-18 x .50 3

216354 Gasket Washer

1: 217218 : Cover - Diaphragm ;

11 216992 Diaphragm - Oiler

12 217217 : Valve - Oi1er ;

13 91945 Piston Assembly - Pulse 1

14 94322 : Spring - Return

15 91944 . S1eeve - Oi1 Pump ;

16 120092 - Pan Hd M3.5 x 22 1

17 216991

; :c_

Assembly - Oi1 Pump 1

18 91950 Gasket - Oi1 Pump 1

19 216052 Cap Assembly - Oi1 1

20 101148 “O” Ring 1

21 120006 Screw - k lidM6.3 X 24 4

22 100004 Washer - P1ain 4

23 218583 Tank Assembly - Oi1 1

24 110950 Nut - Lock 1

25 102115 : Washer - Plain 1

26 91982 Nut - Bar Adjustment 1

27 94362 : screw - Bar Adjustment

28 92459 . Bolt - Bar ;

29 92616 Hose - Oil Pickup

30 92465 Pickup - Oil :

31 120037 Screw - Hx M5 X 25 (SEMS) 2

32 84686A Wire Assembly 1

33 95553 Ignition Assembly-Electronic 1

34 95270 . Mire Assembly - Spark PIug 1

35 102556 . . Connector - Spark Plug ;

36 95266 Boot - Spark Plug

37 110995 “ &omnet - Spark Plug Wire 1

38 94500 iut - Hx Flange M1O 1

39 216739 @ Flywheel/Pawl Assembly 1

40 93144 Spring - Starter Pawl 2

41 95362 : Screw - Starter,Pawl

42 95361 . Pawl - Starter ;

- ----- . .---. -—--- -.

ITEM PART UNITS PER

IO. NIBIBER DESCRIPTION ASY.

43 213253 Washer - Spring

93144 @ ;pring - Starter Pawl :

:; 93145 @ Pawl - Starter 2

46 93146 @ Pin - Starter Pawl 2

47 100106 Key - Woodruff 1

48 62106 Screw - Wsh Hd 12-24 X 1-3/4 4

49 111025 Uasher - Sealing

50 94304 Cyl/C’Case Assembly (PM 610) ?

51 92096 Nipple - Oil Line

50 94536 ~yl/C’Case Assembly (PM 610) ;

92096 Nipple - Oil Line 1

?2 87710 bin - Piston 1

53 94130 Piston Assembly 1

54 111021 Bearing - Needle 2

55 94132 : Ring Set - Piston 1

56 85352 Rod Assembly Connecting

61627A Screw - Connecting Rod ;

;: 63225 Iioller- Needle (Set of 20) 1

110260 Seal - Oil .6251D x .875 1

% 104357 Bearing - Needle 1

61 67906 hal - Oil 1

67905 Bearing Ball 1

:: 63464 Ring - Snap 1

64 217041 Crankshaft

65 102762@ Screw - tix Hd 10-24 X 1/2 ;

66 95439 @ Deflector Assembly - Exhaust 1

67 120038 Screw -Pan M4x8 2

68 216627 @ sC1’eW - Pan 6-32 x .25 Tap 2

69 93482 @ Cover - Muffler Chamber 1

70 93605 @ Screen - Muffler 1

71 93897 @ Screw - Muffler 1

72 -216254 @ Chamber Assembly - Muffler

93604 @ Outlet - Muffler :

;: 93481 @ Plate - Deflector 1

75 214205@@Screen - Muffler 1

76 92458 Screw - Muffler 1

77 93603 Body/Cover Assembly -Muffler 1

78 84007 Gasket - Muffler 1

79 93017 @ Spark Plug - CH - ROJ6H 1

80 214304 @ Valve - DSP 1

81 214765 @ Washer - Valve 1

Tools & Accessories

215432 Pressure Test Tool 94962 Scrench 95159 Allen Wrench - 5mm

63137 Adaptor - Exhaust 214195 Gun - Lube (Disposable) 69794 Locquic

94415 Adaptor - Intake 214194 Gun - Lube (Deluxe) 110083 R.T.V. Sealant

110761 P1Ug - D.S.P. 85702 Lubricant - Custom, 6 oz. 94121 Kit - Carrying Case, 20”

501334 Ignition Tester Can 214203 . Scabbard, 20”

84223 Kit - Piston Tools 85703 Lubricant - Custom, 6 oz. 94367 Kit - Carrying Case, 16”

501222 Piston Stop Tool Cans, 1 6-pak 92896 . Scabbard, 16”

95218 Air Filter - Felt 214208 Kit - Spike

BAR and CHAIN COMBINATIONS

214237

94074

89502

218061N

89974N

88167N

217025

21B062N

214238

93778

89503

89978N

89979N

Bar - 16” Sprocket Tip

Bar - 16” Speed Mac

Bar - 16” WC 10

Chain - 16” PMR370G

Chain - 16” SPR 370G

Chain - 16” PM 370G

Bar - 18” Sprocket Tip

Chain - 18’ PMR 370G

Bar - 20” Sprocket Tip

Bar - 20” Speed Mac

Bar - 20” Mac 10

Chain 20” SPR 370G

Chain - 20” SPR 370G

88173N Chain - 20” PM 370G

86846 8ar - 24” Speed Mac

89504 8ar - 24” Mac 10

88175N Chain - 24” PM 370G

89981N Chain - 24” SPR 370G

93551N Chain - 24” PM 370G

89982N Chain - 24” SPR 370G

86847 Bar - 28” Speed Mac

89505 Bar - 28”Mac 10

89984N Chain - 28” SPR 370G

93552N Chain -28” PM 370G

899B5N Chain - 28” SPR 370G

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