Homelite PS03837 Chainsaw Parts Lookup List Manual

PARTS LIST  

2

2

2

3

0

UT10847,  

UT10853,  

UT10870  

UT10901  

UT10941  

UT10855,  

UT10857,  

UT10854  

UT10926  

UT10881  

UT10883  

0 w /c c  

3 w /c c  

3 c c 1 4 "  

B 2 2 1 6 C C  

d 3 3 0 0  

d 3 3 0 0 c  

P S 3 3  

Ra n g e r 3 3 c c 1 6 "  

UT10880  

UT10882  

P /N P S 0 3 8 3 7  

B2216CC .............. (33cc)  

d3300 ................... (33cc)  

d3300c ................. (33cc)  

S TARTER - IGNITION  

2

2

0 .......................... (33cc)  

0 w/cc ................. (33cc)  

1

2

PS33 ..................... (33cc)  

Ranger 33cc 16" .. (33cc)  

23 w/cc ................. (38cc)  

1 0  

9

8

1

3

4

1 1  

3

1

4

1

5

1

2

1

6

5

1

8

6

7

1

7

Torque Specs  

Item  

No.  

Required  

Loctite  

In/Lbs  

Nm  

1

2

3

4

•UP 06749  

UP 04092  

UP 05460  

UP 04237  

Starter Kit  

1

1

1

1

4

....... 30-40 ........... 3.4-4.5  

Spring & Container  

Pulley, Starter  

1

1 ....... 30-40 ........... 3.4-4.5 ........ 242 Blue  

12 ....... 120-180 ....... 13.6-20.3  

16 ....... 100-150 ....... 11.3-16.9  

7 ....... 30-40 ........... 3.4-4.5  

8 ....... 30-40 ........... 3.4-4.5  

Screw, Thread Form, Plastite  

10-14 x 5/8")  

1

1

(

5

6

7

8

9

UP 04089  

UP 04216  

UP 03911  

UP 04192  

UP 05850  

Washer, Retaining  

Grip, Starter  

1

1

1

1

1

1

1

Warranty Flat Rate  

Description  

Rope, Starter 46"  

Baffle, Fan Housing  

Rotor & Starter Pawl  

Job  

Time/Hr.  

FA11 ... Solid State Module ...................0.3  

FA12 ... Ground Wire Harness ...............0.3  

FG10 ... Starter Assy ..............................0.3  

1

0

• A 08676 A Ignition Kit (33cc models)  

•

UP 05851  

Ignition Kit  

Both kits include:  

Screw, Thread Form (8-32 x 5/8")  

Spark Plug  

1

1

1

1

1

1

1

1

UP 04086  

UP 05875  

UP 04222  

UP 04215  

UP 04241  

UP 04081  

UP 04236  

2

1

1

1

1

1

2

2

3

4

5

6

7

Ignition Switch Harness  

Grommet, Wire Harness (Split)  

Washer, Flat  

Nut, Jam  

Screw, Truss Hd., Plastite  

(

10-14 x 7/8")  

Screw, Truss Hd., Plastite  

10-14 x 5/8")  

1

8

UP 04237  

2

(

34/201  

2

©2001, John Deere Consumer Products, Inc.  

B2216CC .............. (33cc)  

d3300 ................... (33cc)  

d3300c ................. (33cc)  

ENGINE INTERNAL - OIL P UMP  

2

2

0 .......................... (33cc)  

0 w/cc ................. (33cc)  

PS33 ..................... (33cc)  

Ranger 33cc 16" .. (33cc)  

1

8

6

23 w/cc ................. (38cc)  

7

9

1

0

8

1

0

3

1

4

1

5

1

6

2

1

7

1

5

7

1

6

1

1

3

1

4

1

1

2

0

1

9

1

2

1

2

3

4

6

•UP 06602  

UP 04185  

UP 04188  

UP 04048  

•UP 03119  

UP 04161  

• A 08666  

A 08667  

Oil Pump Kit  

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

4

2

1

1

2

2

1

1 8  

1 9  

2 0  

UP 04093  

UP 04087  

UP 04172  

Spark Plug  

Washer  

1

4

1

Grommet, Oil Outlet  

Left Hand Worm  

Lower Crankcase  

Oil Intake Tube w/Filter  

Short Block, Complete (33cc)  

Short Block, Complete (38cc)  

Cylinder Kit (33cc)  

Torque Specs  

7

Item  

No.  

Required  

Loctite  

Cylinder Kit (38cc)  

In/Lbs  

Nm  

UP 04183  

UP 04184  

UP 04094  

•UP 06971  

UP 04177  

UP 04051  

•UP 06972  

UP 04190  

UP 04051  

UP 04083  

UP 03898  

•UP 03118  

UP 04174  

UP 04047  

•UP 04176  

UP 04046  

Gasket, Muffler (Not Shown)  

Gasket, Heat Dam (Not Shown)  

Gasket, Carburetor (Not Shown)  

Piston & Pin (33cc)  

11 ....... 65-75 ........... 7.3-8.5 ........ 262 Red  

12 ....... 15-20 ........... 1.7-2.3  

18 ....... 120-180 ....... 13.6-20.3  

8

9

0

8

9

0

1

2

3

4

5

6

7

Warranty Flat Rate  

Description  

Piston Ring  

Job  

Time/Hr.  

1

Ring, Retaining  

FE11 ... Automatic Oiler ........................1.0  

FB10 ... Partial Engine Rebuild ..............1.0  

FB20 ... Short Block ...............................1.0  

FB15 ... C/Case Seal (per side) .............0.6  

Piston & Pin (38cc)  

Piston Ring  

1

1

1

1

1

1

1

1

Ring, Retaining  

Screw, Cap-Socket Hd. (10-24 x 2")  

Screw, Pan Hd., Plastite (8-16 x 5/8")  

Crankshaft & Rod Assembly  

Bearing, Needle  

Shaft Seal  

Bearing & Rubber Case  

Rubber Case  

34/201  

3

B2216CC .............. (33cc)  

d3300 ................... (33cc)  

d3300c ................. (33cc)  

CARBURETOR - MUFFLER - AIR FILTER  

20 .......................... (33cc)  

2

0 w/cc ................. (33cc)  

1

4

PS33 ..................... (33cc)  

Ranger 33cc 16" .. (33cc)  

1 2  

1

7 1 8  

2 0  

2 2  

2

4

1 5  

9

23 w/cc ................. (38cc)  

2

5

8

1 0  

2

3

1

3

1 6  

1

9

3

1

1

2 1  

2

1

6

7

5

4

Torque Specs  

Item  

No.  

Required  

Loctite  

In/Lbs  

Nm  

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

6

7

8

9

• UP 06752  

UP 04183  

UP 04049  

UP 04059  

UP 04203  

UP 04204  

UP 04244  

Muffler Kit  

Muffler Gasket  

Screw-Square Hd.  

1

1

3

3

1

1

1

1

1

2

1

1

1

1

2

2

1

1

1

1

1

1

2

1

1

1

4

....... 50-60 ........... 5.6-6.7  

1

0 ....... 30-40 ........... 3.4-4.5  

15 ....... 45-55 ........... 5.0-6.2  

2 ....... 15-20 ........... 1.7-2.3  

2

Nut-Locking Hex (10-32)  

Screen, Spark  

Warranty Flat Rate  

Description  

Deflector, Muffler  

Screw (8-32 x .312)  

Carburetor Assembly  

Carburetor Gasket  

Flange Nut (10-24)  

Throttle Wire  

Job  

Time/Hr.  

FB18 ... Muffler.......................................0.3  

FF10 ... Carb. Replace ........................... 0.4  

FF12 ... Fuel Line ...................................0.3  

FF44 ... Air Filter System .......................0.2  

FF17 ... Heat Dam ................................. 0.6  

FF15 ... Choke ....................................... 0.3  

FF13 ... Throttle Rod .............................0.5  

•

A 09159  

UP 04094  

UP 04217  

UP 04230  

UP 04184  

UP 04173  

UP 04191  

UP 04084  

UP 04189  

UP 04211  

UP 04209  

UP 04171  

UP 06753  

UP 04533  

UP 04208  

UP 04235  

UP 04213  

UP 04178  

UP 04227  

1

1

1

1

1

1

1

1

1

1

Gasket, Heat Dam  

Heat Dam  

Seal, Heat Dam  

Screw, Truss Hd. Taptite (10-24 x 7/8")  

Screw, Carburetor  

Fuel Line (Tank to Carburetor 8 1/2")  

Fuel Line (Carburetor to Purge Bulb 4")  

Carburetor Grommet  

•

Air Filter Kit  

2

2

2

2

2

2

0

1

2

3

4

5

Air Filter Cover  

Pre Filter (In engine housing)  

Screw-Slotted Pan Hd. (8-16 x 5/8”)  

Rod, Choke  

Air Filter Plate  

Spring Clip (Choke Rod)  

34/201  

4

B2216CC .............. (33cc)  

d3300 ................... (33cc)  

d3300c ................. (33cc)  

ENGINE HOUS ING - FUEL TANK - OIL TANK  

2

2 5  

2

2

0 .......................... (33cc)  

0 w/cc ................. (33cc)  

6

2

4

3

PS33 ..................... (33cc)  

Ranger 33cc 16" .. (33cc)  

1

6

1

23 w/cc ................. (38cc)  

4

5

1

4

1

5

1

3

2 0  

1

4

7

2

6

2

0

1

1

2

9

1

1

8

2

0

1

0

9

2

3

2 1  

2

1

7

2

1 8  

1

2

3

4

5

6

7

8

9

0

1

2

3

4

5

6

7

8

9

•

A 09162  

UP 04212  

UP 04219  

UP 04052  

UP 04213  

UP 04033  

UP 04230  

UP 04197  

UP 04215  

Cylinder Cover Kit  

Safety Decal  

1

1

3

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

1

1

2

3

2 1  

2 2  

2 3  

2 4  

2 5  

2 6  

UP 04083  

UP 04087  

UP 04208  

UP 04227  

UP 04225  

UP 04054  

Screw, Cap-Socket Hd. (10-24 x 2")  

Washer  

4

4

1

1

1

1

Screw-Slotted Pan Hd.  

Grommet  

Pre Filter  

Spring Clip (Choke Rod)  

Kickback-Decal  

Oil Filter  

Rod, Choke  

Bulb, Air Purge  

Throttle Wire  

Switch, Rocker  

Grommet-Split  

Engine Housing  

1

1

1

1

1

1

1

1

1

1

• UP 06751  

UP 04205  

UP 04045  

UP 04185  

UP 04048  

UP 04210  

UP 04211  

UP 03871  

DA 07590  

DA 07591  

UP 04054  

UP 04180  

UP 04221  

Torque Specs  

Item  

No.  

Required  

Element, Filter (Bronze)  

Duck Bill Valve  

In/Lbs  

Nm  

Loctite  

3

.....15-25 ........... 1.7-2.8  

Oil Outlet Grommet  

Oil Intake Tube  

21 ......65-75 ........... 7.3-8.5 ........ 262 Red  

Rubber Tubing (5 1/2”)  

Rubber Tubing (8 1/2")  

Fuel Filter  

Warranty Flat Rate  

Job  

Description  

Time/Hr.  

FD12 ... Eng. Hsg. ..................................1.5  

FF12 ... Fuel Line ....................................3  

FD90 ... Eng. Cyl. Cover ........................0.3  

FF14 ... Primer Bulb Assy. ..................... 0.3  

FF15 ... Choke Rod ................................ 0.3  

FE12 ... Oil Line .....................................0.5  

OilTank,  

Fuel Cap w/ Retainer  

Oil Cap w/ Retainer  

Oil Filter (Not Shown)  

Guide Bar Bolt (Not Shown)  

Speed Nut (“U-Type”)  

2

0

Use Job FD12..........................1.5  

FuelTank,  

Use Job FD12..........................1.5  

FA17 ... Ignition Switch ..........................0.3  

34/201  

5

d3300 .................... (33cc)  

d3300c ................. (33cc)  

CLUTCH - HAND GUARD - DRIVE CASE COVER  

2

2

0 .......................... (33cc)  

0 w/cc ................. (33cc)  

PS33 ..................... (33cc)  

23 w/cc ................. (38cc)  

1

3

4

2

5

7

1

2

1

0

1

1

6

8

9

1

6

1

7

1

9

2

0

2

1

1

3

1

8

1

4

1

5

2

2

Torque Specs  

Item  

No.  

Required  

Loctite  

In/Lbs  

Nm  

1

2

3

4

5

6

• UP 06568  

UP 03898  

UP 04202  

UP 04201  

UP 04240  

UP 04180  

Hand Guard Kit  

1

5

....... 25-35 ........... 2.8-3.9 ........ 242 Blue  

Screw-Thd. form. (#8-14 x .625)  

Pivot, L.H.  

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2 ....... 8-18 ............. 0.9-2.0  

4 ....... 130-180 ....... 14.7-20.3  

21 ....... 30-50 ........... 3.4-5.6  

Pivot, R.H.  

2

2 ....... Hand Tight  

Screw, Hex Socket Hd. (8-32 x 5/8")  

Guide Bar Bolt  

Warranty Flat Rate  

Description  

•

UP 06966  

UP 04206  

UP 04085  

UP 04187  

UP 04186  

UP 04056  

UP 04082  

Guide Bar Adjusting Kit  

Plate, Guide Bar  

Job  

Time/Hr.  

7

8

9

0

1

2

FC10 ... Clutch Assy. .............................0.3  

FK10 ... Guide Bar, Shims Adj. ..............0.3  

FK11 ... Guide Bar Studs ......................1.0  

FD97 ... Handguard ............................... 0.3  

FC12 ... Sprocket/Ring .......................... 0.3  

Plate, Guide Bar  

Screw, Guide Bar Adjusting  

Pin, Guide Bar Adjusting  

Ring, Retaining  

1

1

1

Screw, Thread Form., Plastite  

(6-19 x 1/2")  

1

1

1

1

1

1

1

2

2

3

4

5

6

7

8

9

0

1

UP 04182  

UP 06727  

Thrust Washer  

1

1

1

1

1

1

1

Clutch & Hardware  

Sprocket, Drum (3/8 Pitch)  

Bearing, Needle  

• UP 06967  

UP 04175  

UP 04228  

UP 04179  

• UP 06975  

UP 04088  

UP 03900  

Ring, Retaining  

Washer, Cupped  

Drive Case Cover  

Stop, Chain  

Screw, Thread Form., Plastite  

1

2

(10-14 x 3/4")  

2

2

UP 04058  

Nut, Hex  

34/201  

6

B2216CC ................ (33cc)  

Ranger 33cc 16" .... (33cc)  

CLUTCH - HAND GUARD - DRIVE CASE COVER  

1

5

3

6

4

7

9

2

1

4

1

2

3

1

8

10  

1

1

1

8

1

9

2

1

2

3

2

2

1

5

2

0

2

9

1

6

3

0

17  

2

4

2

3

8

1

2

6

2

7

2

5

2

2

2

2

2

2

3

3

4

5

6

7

8

9

0

1

UP 04058  

• UP 06373  

UP 04181  

UP 04082  

UP 04239  

UP 04223  

UP 04090  

UP 04032  

Nut, Hex  

2

1

1

2

1

1

1

1

1

2

3

4

5

6

7

8

• UP 06568  

UP 04214  

UP 04056  

UP 04224  

UP 04202  

UP 04201  

UP 04240  

UP 04180  

Hand Guard Kit  

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

Chain Brake Kit  

Pin, Roll  

Hand Guard Actuating Pin  

Retaining Ring  

Screw, Pan Hd. (6-19 x 1/2")  

Screw, Pan Hd. (8-16 x .320)  

Chain Brake Link  

Spring, Handguard  

Pivot, L.H.  

Pivot, R.H.  

Pin, Roll  

Screw, Hex Socket Hd. (8-32 x 5/8")  

Guide Bar Bolt  

Spring, Compression  

•

UP 06966  

UP 04206  

UP 04085  

UP 04187  

UP 04186  

UP 04056  

UP 04082  

Guide Bar Adjusting Kit  

Plate, Guide Bar  

9

0

1

2

3

4

Torque Specs  

Nm  

1

1

1

1

1

Plate, Guide Bar  

Item  

No.  

Required  

Loctite  

Screw, Guide Bar Adjusting  

Pin, Guide Bar Adjusting  

Ring, Retaining  

In/Lbs  

7

....... 25-35 ........... 2.8-3.9 ........ 242 Blue  

14 ....... 8-18 ............. 0.9-2.0  

1

2

2

2

6 ....... 130-180 ....... 14.7-20.3  

3 ....... 30-50 ........... 3.4-5.6  

4 ....... Hand Tight  

Screw, Thread Form., Plastite  

(6-19 x 1/2")  

1

1

1

1

1

2

2

2

2

5

6

7

8

9

0

1

2

3

UP 04182  

UP 06727  

Thrust Washer  

1

1

1

1

1

1

1

1

1

7 ....... 10-20 ........... 1.1-2.3  

Clutch & Hardware  

Sprocket, Drum (3/8 Pitch)  

Bearing, Needle  

• UP 06967  

UP 04175  

UP 04228  

UP 04179  

• UP 06975  

UP 04088  

UP 03900  

Warranty Flat Rate  

Description  

Job  

Time/Hr.  

Ring, Retaining  

Washer, Cupped  

FC10 ... Clutch Assy. .............................0.3  

FD10 ... Chain Brake .............................0.4  

FK10 ... Guide Bar, Shims Adj. ..............0.3  

FK11 ... Guide Bar Studs ......................1.0  

FD97 ... Hand Guard .............................0.3  

FC12 ... Sprocket/Ring .......................... 0.3  

Drive Case Cover  

Stop, Chain  

Screw, Thread Form., Plastite  

(10-14 x 3/4")  

48/201  

7

B2216CC .............. (33cc)  

d3300 ................... (33cc)  

d3300c ................. (33cc)  

HANDLES  

2

2

0 .......................... (33cc)  

0 w/cc ................. (33cc)  

PS33 ..................... (33cc)  

Ranger 33cc 16" .. (33cc)  

9

23 w/cc ................. (38cc)  

1

0

1

0

1

2

7

6

3

5

4

8

Torque Specs  

Item  

No.  

Required  

Loctite  

In/Lbs  

Nm  

1

2

3

4

5

6

7

8

UP 04230  

UP 04229  

UP 04196  

• UP 06736  

UP 04243  

UP 04226  

UP 04050  

UP 03900  

Throttle Wire  

1

8

....... 30-40 ........... 3.4-4.5  

Trigger, Throttle  

1

1

1

1

1

1

3

1

0 ....... 30-40 ........... 3.4-4.5  

Throttle Lock Out  

Handle Cover Kit  

Throttle Lock Pin  

Spring, Compression  

Ring, Retainer  

Warranty Flat Rate  

Description  

Job  

Time/Hr.  

FD20 ... Handle Bar ...............................0.3  

FF13 ... Throttle Rod/Trigger ..................0.5  

FD24 ... Rear Handle Assy.  

Screw, Thread Form., Plastite  

10-14 x 3/4")  

(

Use Job FD12...........................1.5  

9

0

• UP 06974  

Front Handle Kit  

1

4

1

UP 03895  

Screw, Plastite (10-14 x 5/8")  

34/201  

8

N O TES  

34/201  

9

ACCESSORIES  

Guide Bar (PowerTip))  

Chain  

1

1

1

1

2" .......................... PT 12371-MD (3/8") .................................................................. H1 N7245 AH (3/8")  

4" .......................... PT 14371-MD (3/8") .................................................................. H1 N7252 AH (3/8")  

6" .......................... PT 16371-MD (3/8") .................................................................. H1 N7256 AH (3/8")  

8" .......................... PT 18371-MD (3/8") .................................................................. H1 N7262 AH (3/8")  

Sealant Silicon ......................................PS 24823  

Rubber tubing (10') ..............................UP06561  

Wrench - Combination ........................09207  

Digital Tachometer ................................18416  

Grease, Multi-purpose .........................18453  

Compression Tester ............................. 94194  

Bit, Torx T27 ...........................................UP07160  

Carry Case ..............................................UP04562  

Bumper Spike Kit ..................................UP06732  

J o h n De e re Co n s u m e r P ro d u c t s Lim it e d  

P ro d u it s Co n s o m m a t e u rs J o h n De e re Lim it é e  

850-55e/th Avenue  

Lachine, Québec, Canada H8T 3J5  

tel: 1-514-636-5900 fax: 1-514-636-9966  

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J o h n De e re Co n s u m e r P ro d u c t s In t e rn a t io n a l B.V.  

Haverstraat 24  

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153 GB Nieuw Vennep  

The Netherlands  

/ fax: + 31-252-687993  

tel: + 31-252-687342  

J o h n De e re Lim it e d  

A.C.N. 008 671 725  

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66-170 Magnesium Drive  

Crestmead, Queensland 4132  

Australia  

tel: 61-7-3802-3222  

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fax: 61-7-3803-6555  

J OHN DEERE  

WORLDWIDE COMMERCIAL & CONS UMER EQUIP MENT DIVIS ION  

48/201  

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