Homelite 35cc 38cc 42cc Chainsaw Parts Diagram UT-10540 UT-10542 UT-10560 UT-10562 UT-10580 UT-10582 UT-10918 - 2009

HOMELITE

UT10540, UT10542/14 in. 35cc CHAIN SAW

UT10560, UT10562/16 in. 38cc CHAIN SAW

UT10580, UT10582 & UT10918 / 18 in. 42cc CHAIN SAW

(ALL VERSIONS)

REPAIR SHEET

Part Numbers List

(View Parts Diagram Below)

(FIGURE A)

1 310508001 Chain Cover Assembly 1

2 Guide Bar (with SAFE-T-TIP):

 310625001 UT10540, UT10542 — 14 in 1

 310626001 UT10560, UT10562 — 16 in 1

 310627001 UT10580, UT10582, UT10918 — 18 in  1

3 660619001 Screw (6-19 x 1/2 in)  1

4 638515001 Inner Guide Plate 1

5 700150004 Heat Shield 1

6 700150002 Heat Shield 1

7 660612001 Screw (1/4-20 x 5/8 in)  2

8 309315001 Muffler Assembly  1

9 678027001 Lock Nut (10-24) 1

10 660754001 Screw (10-24 x 5/8 in)  1

11 638278001 Heat Shield 1

12 901653001 Muffler Gasket 1

13 Chain (3/8 in):

 901212001 UT10540, UT10542 — 52 link, 14 in  1

 901212002 UT10560, UT10562 — 56 link, 16 in  1

 671258001 UT10580, UT10582, UT10918 — 62 link, 18 in  1

14 671103001 E-Clip 1

15 678620001 Clutch Washer 1

16 309410001 Sprocket Drum and Bearing Assembly (375 chain)  1

17 660504001 Screw (10-16 x 16 mm)  2

18 518776001 Cylinder Cover 1

19 870170001 Spark Plug (Champion RCJ4)  1

20 901652001 Air Filter  1

21 310560001 Oil Cap Assembly 1

22 310561004 Fuel Cap Assembly  1

23 310502001 Starter Cover Assembly  1

24 660505001 Screw (M4 x 17 mm)  3

25 660548001 Screw (10-16 x 24 mm, T25 Torx)  1

26 660626002 Screw (#10-32 x 28)  1

27 671079001 Nut (#10-32) 1

28 638513003 Exhaust Cover 1

29 678065002 Nut, Muffler 1

30 638514002 Screen  1

31 671077004 U-Nut 1

32 901653004 Exhaust Cover Gasket 1

25 660548001 Screw (10-16 x 24 mm, T25 Torx)  1

26 660626002 Screw (#10-32 x 28)  1

27 671079001 Nut (#10-32) 1

28 638513003 Exhaust Cover 1

29 678065002 Nut, Muffler 1

30 638514002 Screen  1

31 671077004 U-Nut 1

32 901653004 Exhaust Cover Gasket 1

(FIGURE B)

1 310550001 Oil Tank & Cap Assembly (Inc Key Nos 8-9 and 51) 1

2 310551001 Fuel Tank & Cap Assembly (Inc Key Nos 10-12, 18 and 52) 1

3 660609001 Screw (M5 x 28 mm)  4

4 518760001 Choke Lever  1

5 300780002 Primer Bulb 1

6 570247013 Primer Bulb Inlet Tube 1

7 760338002 Switch 1

8 671090001 Cone Spring  1

9 570097001 Oil Pump Inlet Tube  1

10 570259012 Fuel Line Inlet  1

11 570247014 Fuel Line (L=210 mm) 1

12 300759005 Fuel Filter 1

13 660503001 Guide Bar Bolt (M8 x 423 mm) 1

14 310501001 Main Chassis 1

15 309643001 Engine Assembly 1

16 518756001 Front Hand Guard 1

17 678602001 Hand Guard Insert 1

18 690765001 Hose Clamp 1

19 678063001 Oil Pump Gear Spring  1

20 570096001 Oil Pump Outlet Tube  1

21 638504001 Thrust Washer  1

22 310510001 Clutch Assembly  1

23 660610001 Screw (M4 x 95 mm)  2

24 309514001 Oil Pump Assembly  1

25 678054001 Chain Brake Pin 1

26 678061001 Spring 1

27 678060001 Chain Break Pivot 1

28 671075001 E-Ring 1

29 671099001 Spring Pin 2

30 660608001 Screw (M4 x 12 mm)  7

31 638502001 Brake Band 1

32 678058001 Chain Brake Linkage  1

33 518754001 Spring Guide  1

34 671095001 Spring Pin 1

35 671077003 Speed Nut (“U”-Type) 2

36 678057001 Chain Brake Spring  1

37 518819001 Chain Brake Cover  1

38 678056001 Bar Bushing 1

39 518755001 Rear Handle 1

40 660630001 Screw (10-24 x 5/8 in)  1

41 678069001 Isolator Spring  3

42 660614001 Screw (10-14 x 16 mm)  5

43 901654001 Anti-Vibe Strap  1

44 570095001 Isolator 2

45 518765001 Trigger 1

46 518764001 Lock-Out Lever 1

47 678068001 Trigger Return Spring  1

48 518763001 Rear Handle Cover 1

49 678603001 Throttle Rod 1

50 700150003 Heat Shield 1

51 580506001 Oil Tank 1

52 580507001 Fuel Tank  1

(FIGURE C)

1 518796001 Clutch Cover Ring  1

2 518767001 Adjustment Knob  1

3 518769001 Cover Knob  1

4 638246002 Lock Spring Plate 1

5 678618002 Tension Nut 1

6 678056002 Bushing  1

7 518773001 Clutch Cover  1

8 638524001 Guide Bar Plate  1

9 678616001 Thrust Washer  1

10 610711001 Chain Adjustment Gear 1

11 678072001 Adjustment Rod 1

12 678071001 Adjustment Pin  1

13 660922001 Screw (4-18 x 10 mm)  2

14 660507001 Screw (6-19 x 8 mm)  3

15 660619001 Screw (6-19 x 1/2 in)  1

16 518857001 Gear Cover  1

17 678057002 Spring 1

(FIGURE D)

1 290298001 Ignition Switch Harness  1

2 660613001 Bolt (M5 x 254 mm)  2

3 309261001 Ignition Module 1

4 309892001 Short Block Assembly (Inc Key Nos 10-19)  1

5 310503001 Intake Assembly (Inc Key Nos 20-31)  1

6 310041001 Crankshaft & Piston Assembly (Inc Key Nos 12-18 and page 3, key no 20) 1

7 309010001 Flywheel Assembly 1

8 631049001 Washer  1

9 678067001 Flywheel Nut 1

10 660607001 Screw (M5 x 24 mm)  4

11 640251001 Crankshaft Case 1

12 570090001 Crankshaft Seal 2

13 678048001 Ball Bearing  2

14 309163001 Crankshaft & Rod Assembly  1

15 678053001 Spring Retainer 2

16 620579001 Piston Pin  1

17 309110001 Piston  1

18 690161001 Piston Ring  2

19 640202002 Cylinder  1

20 678695001 Press Plate, Cylinder  1

21 661600001 Bolt (M5 x 14 mm)  2

22 570757001 Intake Boot 1

23 309362001 Carburetor  1

24 518762001 Air Filter Box 1

25 671080001 Washer  2

26 661600002 Bolt (M5 x 50 mm)  2

27 518771001 Heat Dam  1

28 678694001 Press Plate, Carb 1

29 638528002 Carb Bracket  1

30 901652001 Air Filter  1

31 678603001 Throttle Rod 1

The Following are not shown in illustrated parts list

580438003 UT10540, UT10542 — 14 in 1

 518061003 UT10560, UT10562 — 16 in 1

 518061001 UT10580, UT10582, UT10918 — 18 in  1

 Starter Cover Labels:

 940656013 UT10540, UT10542 - 35 cc 1

 940635044 UT10560, UT10562 - 38 cc 1

 940635045 UT10580, UT10582, UT10918 - 45 cc  1

 Warning Labels:

 940777002 UT10540, UT10542 - 35 cc 1

 940777003 UT10560, UT10562 - 38 cc 1

 940777004 UT10580, UT10582, UT10918 - 42 cc  1

 940797038 UT10540, UT10542 - 35 cc 1

 940797039 UT10560, UT10562 - 38 cc 1

 940797040 UT10580, UT10582, UT10918 - 42 cc  1

 940734033 Starting Instruction Label  1

 940793001 Chain Brake Label 1

 631055001 Combination Wrench

 (UT10526 only)  1

 987000339 Operator’s Manual (960404001)