Homelite PS05012 Chainsaw Parts Lookup List Manual


Homelite D4550B Chainsaw

PARTS LIST  
d3350b  
d3350bc  
z3350b  
UT10767,  
UT10768,  
UT10759  
UT10759A  
UT10771  
UT10771A  
UT10774,  
UT10840  
A
A
i3850b  
b2316  
b2316 w/cc  
UT10758,  
UT10798R, UT10936  
UT10798R1, UT10937  
A
2
0av  
z3350bc  
0avw/cc  
B2718  
B2720  
UT10877,  
UT10875,  
UT10876,  
UT10801  
UT10802  
UT10808,  
UT10787,  
UT10826,  
UT10807,  
UT10803  
UT10804  
UT10805  
UT10805,  
UT10825,  
UT10830,  
UT10938  
UT10939  
UT10940  
2
i3350b  
A
B2720cc  
d4150b  
d4150b w/cc  
i4150b  
d4550b  
d4550bc  
i4550b  
25av  
25avw/cc  
27av  
b2014  
AllAmerican  
UT10797R, UT10934  
UT10790  
UT10839  
UT10832  
UT10836  
UT10834  
d3850b  
UT10769,  
UT10833  
UT10770,  
UT10824, UT10837  
UT10838  
UT10772  
UT10772A, UT10820  
UT10773  
A
A
d3850bc  
z3850b  
27av  
27avw/cc  
UT10831  
UT10827,  
UT10835  
2
3av  
z3850bc  
3avw/cc  
2
UT10773A, UT10829  
UT10822, UT10823  
P/N PS 05012  
d3350b/bc..... (33cc)  
z3350b/bc..... (33cc)  
i3350b ........... (33cc)  
b2014 ............ (33cc)  
STARTER - IGNITION  
2
0av .............. (33cc)  
d3850b/bc..... (38cc)  
z3850b/bc..... (38cc)  
i3850b ........... (38cc)  
b2316 ............ (38cc)  
1
1
2
0
2
3av .............. (38cc)  
9
d4150b .......... (45cc)  
i4150b ........... (45cc)  
d4550b/bc..... (45cc)  
i4550b ........... (45cc)  
8
1
3
2
2
5av .............. (45cc)  
7av .............. (45cc)  
4
1
1
3
1
4
1
2
15  
1
6
5
1
8
6
7
1
7
Torque Specs  
Item  
No.  
Required  
Loctite  
In/Lbs  
Nm  
1
2
3
4
5
6
7
8
9
 A 08679 A Starter Kit  
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
2
4
........ 30-40 ........... 3.4-4.5  
UP 04092  
UP 05460  
UP 04237  
UP 04089  
UP 04216  
UP 03911  
UP 04192  
UP 04242  
Spring & Container  
Pulley, Starter  
Screw, Thread Form (10-14 x 5/8")  
Washer, Retaining  
Grip, Starter  
Rope, Starter 46"  
1
1
1
1
1
1 ........ 30-40 ........... 3.4-4.5  
2 ........ 120-180 ....... 13.6-20.3  
6 ........ 100-150 ....... 11.3-16.9  
7 ........ 30-40 ........... 3.4-4.5  
8 ........ 30-40 ........... 3.4-4.5  
Baffle, Fan Housing  
Rotor & Starter Pawl  
Warranty Flat Rate  
Description  
1
0
 A 08676 A Ignition Kit (33cc models)  
Job  
Time/Hr.  
UP 05851  
UP 04086  
UP 04093  
UP 04222  
UP 04215  
UP 04241  
UP 04081  
UP 04236  
UP 04237  
Ignition Kit  
Screw, Thread Form (8-32 x 5/8")  
Spark Plug  
Ignition Switch Harness  
Grommet, Wire Harness (Split)  
Washer, Flat  
Nut, Jam  
Screw, Truss Hd. (10-14 x 7/8")  
Screw, Truss Hd. (10-14 x 5/8")  
FA11 ... Solid State Module ...................0.3  
FA12 ... Ground Wire Harness ...............0.3  
FG10 ... Starter Assy ..............................0.3  
1
1
1
1
1
1
1
1
1
2
3
4
5
6
7
8
36/201  
©
2001, John Deere Consumer Products, Inc.  
d3350b/bc..... (33cc)  
z3350b/bc..... (33cc)  
i3350b ........... (33cc)  
b2014 ............ (33cc)  
ENGINE INTERNAL - OIL PUMP  
2
0av .............. (33cc)  
d3850b/bc..... (38cc)  
z3850b/bc..... (38cc)  
i3850b ........... (38cc)  
b2316 ............ (38cc)  
1
7
5
6
2
3av .............. (38cc)  
d4150b .......... (45cc)  
i4150b ........... (45cc)  
d4550b/bc..... (45cc)  
i4550b ........... (45cc)  
8
2
2
5av .............. (45cc)  
7av .............. (45cc)  
9
7
9
3
1
3
1
4
1
5
2
1
6
1
4
6
18  
1
5
1
1
2
1
4
4a  
1
0
2
0
1
9
1
1
1
1
1
2
7
8
9
0
UP 04093  
UP 03874  
UP 04087  
UP 04172  
UP 04232  
Spark Plug  
Woodruff Key  
Washer  
Lower Crankcase (33 & 38cc)  
Lower Crankcase (45cc)  
1
1
2
3
4
a
5
 UP 06602 Oil Pump Kit  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
2
4
2
1
1
1
2
2
2
1
4
1
1
UP 04185  
UP 04188  
UP 04048  
Grommet, Oil Outlet  
Left Hand Worm  
Tube, Oil Intake  
4
UP 04054 Oil Filter  
 UP 03696 Short Block, Complete (33cc)  
UP 03853 Short Block, Complete (38cc)  
UP 04168 Short Block, Complete (45cc)  
6
A 08666  
A 08667  
Cylinder Kit (33cc)  
Cylinder Kit (38cc)  
UP 00129  
UP 04183  
UP 04184  
UP 04094  
Cylinder Kit (45cc)  
Gasket, Muffler (Not Shown)  
Gasket, Heat Dam (Not Shown)  
Gasket, Carburetor (Not Shown)  
Piston & Pin (33cc)  
Piston Ring (33cc)  
Ring, Retaining  
Piston & Pin (38cc)  
Piston Ring (38cc)  
Ring, Retaining  
Piston & Pin (45cc)  
7
8
9
7
8
9
7
8
9
0
1
2
 UP 06971  
UP 04177  
UP 04051  
 UP 06972  
UP 04190  
UP 04051  
 UP 00130  
UP 04231  
UP 04051  
UP 04083  
UP 03898  
 UP 03587  
Torque Specs  
Item  
No.  
Required  
Loctite  
In/Lbs  
Nm  
1
1
1
0 ....... 65-75 ........... 7.3-8.5 ........ 262 Red  
1 ....... 15-20 ........... 1.7-2.3  
7 ....... 120-180 ....... 13.6-20.3  
Piston Ring (45cc)  
Ring, Retaining  
1
1
1
Screw, Cap-Socket Hd. (10-24 x 2")  
Screw, Pan Hd., Plastite (8-16 x 5/8")  
Crankshaft & Rod Assy (33 & 38cc)  
Crankshaft & Rod Assy (45cc)  
Bearing, Needle  
Warranty Flat Rate  
Job  
Description  
Time/Hr.  
UP 00131  
UP 04174  
UP 04047  
1
1
1
1
3
4
5
6
FE11 ... Automatic Oiler ........................1.0  
FB10 ... Partial Engine Rebuild ..............1.0  
FB20 ... Short Block ...............................1.0  
FB15 ... C/Case Seal (per side) ............0.6  
Shaft Seal  
 UP 04176  
UP 04046  
Bearing & Rubber Case  
Rubber Case  
36/201  
d3350b/bc ..... (33cc)  
z3350b/bc ..... (33cc)  
i3350b ........... (33cc)  
b2014 ............ (33cc)  
CARBURETOR - MUFFLER - AIR FILTER  
2
0av .............. (33cc)  
1
4
d3850b/bc ..... (38cc)  
z3850b/bc ..... (38cc)  
i3850b ........... (38cc)  
b2316 ............ (38cc)  
1
2
1
9
24  
2
0
26  
22  
1
5
9
2
3av .............. (38cc)  
d4150b .......... (45cc)  
i4150b ........... (45cc)  
d4550b/bc ..... (45cc)  
i4550b ........... (45cc)  
2
2
5av .............. (45cc)  
7av .............. (45cc)  
27  
25  
8
10  
1
3
16  
8 17  
1
2
1
3
1
1
23  
2
1
6
7
5
4
Torque Specs  
Item  
No.  
Required  
Loctite  
In/Lbs  
Nm  
1
UP 06752  
Muffler Kit (33/38cc)  
Muffler Kit (45cc)  
Muffler Gasket  
Screw-Square Hd.  
Nut-Locking Hex (10-32)  
Screen, Spark  
Deflector, Muffler (33/38cc)  
Deflector, Muffler (45cc)  
Screw  
Carburetor Assembly (33 & 38cc)  
Carburetor Assy (45cc)  
Carburetor Assy (i3350b, i3850b only)  
Carburetor Gasket  
Flange Nut (10-24)  
Throttle Cable  
Gasket, Heat Dam  
Heat Dam  
Seal, Heat Dam  
Screw, Truss Hd. Taptite (10-24 x 7/8")  
Screw, Carburetor  
Screw, Thread Form (10-14 x 1/2")  
Washer, Retaining  
Fuel Line (Tank to Carburetor 8 1/2")  
Fuel Line (Carburetor to Purge Bulb 4")  
Carburetor Grommet  
Air Filter Kit  
1
4
..... 50-60 ........... 5.6-6.7  
UP 00126  
UP 04183  
UP 04049  
UP 04059  
UP 04203  
UP 04204  
UP 04169  
UP 04244  
1
1
3
3
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
0 ...... 30-40 ........... 3.4-4.5  
5 ...... 45-55 ........... 5.0-6.2  
7 ...... 30-40 ........... 3.4-4.5  
4 ...... 15-20 ........... 1.7-2.3  
2
3
4
5
6
Warranty Flat Rate  
Description  
7
8
Job  
Time/Hr.  
UP 06737  
FB18 ... Muffler .......................................0.3  
FF10 ... Carb. Replace ...........................0.4  
FF12 ... Fuel Line ...................................0.3  
FF44 ... Air Filter System .......................0.2  
FF17 ... Heat Dam .................................0.6  
FF15 ... Choke .......................................0.3  
FF13 ... Throttle Cable...........................0.5  
UP 00125  
A 09160  
9
0
UP 04094  
UP 04217  
UP 04218  
UP 04184  
UP 04173  
UP 04191  
UP 04084  
UP 04189  
UP 03897  
12789  
1
1
1
1
1
1
1
1
1
1
2
2
1
2
3
4
5
6
7
8
9
0
1
UP 04211  
UP 04209  
UP 04171  
UP 06753  
UP 04533  
UP 04208  
UP 04235  
UP 04213  
UP 04178  
UP 04227  
2
2
2
2
2
2
2
3
4
5
6
7
Air Filter Cover  
Pre Filter (In engine housing)  
Screw-Slotted Pan Hd. (8-16 x 5/8”)  
Rod, Choke  
Air Filter Plate  
Spring Clip (Choke Rod)  
36/201  
d3350b/bc..... (33cc)  
z3350b/bc..... (33cc)  
i3350b ........... (33cc)  
b2014 ............ (33cc)  
ENGINE HOUSING - FUEL TANK - OIL TANK  
2
0av .............. (33cc)  
3
2
d3850b/bc..... (38cc)  
z3850b/bc..... (38cc)  
i3850b ........... (38cc)  
b2316 ............ (38cc)  
1
2
3av .............. (38cc)  
d4150b .......... (45cc)  
i4150b ........... (45cc)  
d4550b/bc..... (45cc)  
i4550b ........... (45cc)  
2
2
5av .............. (45cc)  
7av .............. (45cc)  
1
5
2
5
1
5
4
5
1
4
1
7
2
6
6
2
1
1
3
2
1
1
2
7
1
6
9
8
0
1
2
1
2
0
10  
11  
1
8
2
2
2
4
2
3
1
9
Torque Specs  
Item  
No.  
Required  
Loctite  
In/Lbs  
Nm  
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
A 08692  
UP 04212  
UP 04219  
UP 04193  
UP 04052  
UP 04213  
UP 04033  
UP 04218  
UP 04197  
UP 04215  
A 08892  
UP 04205  
UP 04045  
UP 04185  
UP 04048  
UP 04210  
UP 04211  
UP 03871  
DA 07590  
DA 07591  
UP 04054  
UP 04180  
UP 04221  
UP 04083  
UP 04087  
UP 04208  
UP 04227  
UP 04054  
Cylinder Cover Kit  
Safety Decal  
Screw-Slotted Pan Hd.  
Control Panel  
Grommet  
Rod, Choke  
Bulb, Air Purge  
Throttle Cable  
Switch, Rocker  
Grommet - Split  
Engine Housing  
Element, Filter (Bronze)  
Duck Bill Valve  
Oil Outlet Grommet  
Oil Intake Tube  
Rubber Tubing (5 1/2”)  
Rubber Tubing (8 1/2")  
Fuel Filter  
Fuel Cap w/ Retainer  
Oil Cap w/ Retainer  
Oil Filter (Not Shown)  
Guide Bar Bolt (Not Shown)  
Speed Nut (“U-Type”)  
Screw, Cap-Socket Hd. (10-24 x 2")  
Washer  
Pre Filter  
Spring Clip (Choke Rod)  
Oil Filter  
1
1
3
1
1
1
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
2
3
4
4
1
1
1
3
..... 15-25 ........... 1.7-2.8  
2
2 ...... 65-76 ........... 7.3-8.5  
Warranty Flat Rate  
Description  
Job  
Time/Hr.  
FD12 ... Eng. Hsg. ..................................1.5  
Oil Tank,  
Use Job FD12..........................1.5  
Fuel Tank,  
1
1
1
1
1
1
1
1
1
1
2
Use Job FD12..........................1.5  
FD90 ... Eng. Cyl. Cover ........................0.3  
FF14 ... Primer Bulb Assy. ....................0.3  
FF15 ... Choke Rod ...............................0.3  
FE12 ... Oil Line .....................................0.5  
FA17 ... Ignition Switch ..........................0.3  
FF12 ... Fuel Line ...................................0.3  
FF13 ... Throttle Cable...........................0.5  
2
2
2
2
2
2
1
2
3
4
5
6
36/201  
d3350b/bc ..... (33cc)  
z3350b/bc ..... (33cc)  
i3350b ........... (33cc)  
b2014 ............ (33cc)  
CLUTCH - CHAIN BRAKE - DRIVE CASE COVER  
1
2
0av .............. (33cc)  
7
d3850b/bc ..... (38cc)  
z3850b/bc ..... (38cc)  
i3850b ........... (38cc)  
b2316 ............ (38cc)  
1
1
3
8
6
16  
9
2
3av .............. (38cc)  
1
2
d4150b .......... (45cc)  
i4150b ........... (45cc)  
d4550b/bc ..... (45cc)  
i4550b ........... (45cc)  
2
2
2
5av .............. (45cc)  
7av .............. (45cc)  
15  
1
0 14  
1
3
2
6
2
4
2
9
28  
2
7
3
1
3
2
2
5
2
2
1
9
2
3
2
1
3
0
33  
1
7
18  
3
4
2
0
1
2
3
4
 UP 06568  
UP 04214  
UP 04054  
UP 04207  
Hand Guard Kit  
Hand Guard Actuating Pin  
Retaining Ring  
1
1
1
1
3 0  UP 06975  
Drive Case Cover  
Stop, Chain  
Screw, Thread Form (10-14 x 3/4")  
Nut, Hex  
1
1
1
2
1
3 1  
3 2  
3 3  
3 4  
UP 04088  
UP 03900  
UP 04058  
UP 04032  
Hand Guard Link  
(
Non-chain brake units-not shown)  
Roll Pin  
Non-chain brake units-not shown)  
Spring, Compression  
5
UP 04090  
1
(
6
7
8
9
0
UP 04224  
UP 04202  
UP 04201  
UP 04240  
UP 04180  
UP 06966  
UP 04206  
UP 04085  
UP 04187  
UP 04186  
UP 04056  
UP 04082  
Spring, Handguard  
Pivot, L.H.  
Pivot, R.H.  
Screw, Hex Socket Hd. (8-32 x 5/8")  
Guide Bar Bolt  
Guide Bar Adjusting Kit  
Plate, Guide Bar  
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Torque Specs  
Item  
No.  
Required  
Loctite  
In/Lbs  
Nm  
1
9
..... 25-35 ........... 2.8-3.9  
1
2
2
2
3
3
6 ...... 8-18 ............. .9-2.0  
0 ...... 10-20 ........... 1.1-2.3  
1 ...... 20-30 ........... 2.3-3.4  
5 ...... 130-180 ....... 14.7-20.3  
2 ...... 30-50 ........... 3.4-5.6  
3 ...... Hand Tight  
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
1
2
3
4
5
6
7
9
8
0
1
2
3
4
5
6
Plate, Guide Bar  
Screw, Guide Bar Adjusting  
Pin, Guide Bar Adjusting  
Ring, Retaining  
Screw, Thread Form (6-19 x 1/2")  
A 08680 A Chain Brake Kit  
UP 04309  
UP 04181  
UP 04082  
UP 04239  
UP 04223  
UP 04090  
UP 04182  
UP 06727  
Cover, Chain Brake  
Pin, Roll  
Screw, Pan Hd. (6-19 x 1/2")  
Screw, Pan Hd. (8-16 x .320)  
Chain Brake Link  
Pin, Roll  
Thrust Washer  
Clutch & Hardware  
Sprocket, Drum (3/8 Pitch)  
Sprocket, Drum (.325 Pitch)  
Warranty Flat Rate  
Description  
Job  
Time/Hr.  
FC10 ... Chain Assy. ...............................0.3  
FD10 ... Clutch Brake .............................0.4  
FK10 ... Guide Bar, Shims Adj. ..............0.3  
FK11 ... Guide Bar Studs ......................1.0  
FD97 ... Hand Guard .............................0.3  
FC12 ... Sprocket/Retaining Ring ..........0.3  
UP 06967  
UP 04560  
(
i3850b & 45cc only)  
Bearing, Needle  
Ring, Retaining  
2
2
2
7
8
9
UP 04175  
UP 04228  
UP 04179  
1
1
1
36/201  
Washer, Cupped  
d3350b/bc..... (33cc)  
z3350b/bc..... (33cc)  
i3350b ........... (33cc)  
b2014 ............ (33cc)  
HANDLES  
2
0av .............. (33cc)  
d3850b/bc..... (38cc)  
z3850b/bc..... (38cc)  
i3850b ........... (38cc)  
b2316 ............ (38cc)  
2
3av .............. (38cc)  
d4150b .......... (45cc)  
i4150b ........... (45cc)  
d4550b/bc..... (45cc)  
i4550b ........... (45cc)  
2
2
5av .............. (45cc)  
7av .............. (45cc)  
2
1
5
1
1
2
13  
3
4
1
3
1
7
13  
9
14  
8
7
1
6
1
1
7
6
1
4
1
1
1
0
4
5
Torque Specs  
Item  
No.  
Required  
Loctite  
In/Lbs  
Nm  
1
2
3
4
5
6
7
8
9
0
1
2
UP 06977  
UP 04234  
UP 04218  
UP 04195  
UP 04196  
Rear Handle Kit  
Screw-Pan Hd. (12-14 x 1 1/2")  
Throttle Cable  
Trigger, Throttle  
Throttle Lock Out  
1
1
1
1
1
1
1
1
1
2
1
1
1
2
..... 40-50 ........... 4.5-5.6  
1
1
1
1
1
0 ...... 30-40 ........... 3.4-4.5  
1 ...... 30-40 ........... 3.4-4.5  
4 ...... 30-40 ........... 3.4-4.5  
5 ...... 40-50 ........... 4.5-5.6  
7 ...... 30-40 ........... 3.4-4.5  
A 08683  
UP 04199  
UP 04226  
UP 04050  
UP 03900  
UP 04238  
Handle Cover Kit  
Throttle Lock Pin  
Spring, Compression  
Ring, Retainer  
Screw, Thread Form (10-14 x 3/4")  
Screw, Thread Form (10-14 x 1 3/8")  
Front Handle Kit  
Warranty Flat Rate  
Description  
1
1
1
Job  
Time/Hr.  
FD20 ... Handle Bar Assy. ......................0.3  
FD24 ... Rear Handle Assy. ....................0.5  
FF13 ... Throttle Cable/Trigger ..............0.5  
FD96 ... Isolator Kit.................................0.4  
UP 06973  
UP 04234  
Screw-Pan Hd. (12-14 x 1 1/2")  
(See No. 2 above)  
1
1
1
1
1
3
4
5
6
7
A 08677  
UP 04237  
UP 04233  
UP 04200  
UP 03897  
Isolator Kit  
1
3
1
1
3
Screw, Truss Hd. (10-14 x 5/8”)  
Screw, Truss Hd. (10-24 x 5/8")  
Limiter, Isolator  
Screw, Thread Form (10-14 x 1/2")  
36/201  
ACCESSORIES  
Guide Bar (PowerTip)  
Chain  
3
/8 pitch  
1
1
1
1
2"  
4"  
6"  
8"  
PT 12371 MD (3/8")  
PT 14371 MD (3/8")  
PT 16371 MD (3/8")  
PT 18371 MD (3/8")  
H1 N7245 AH (3/8")  
H1 N7252 AH (3/8")  
H1 N7256 AH (3/8")  
H1 N7262 AH (3/8")  
.
325 pitch  
1
1
1
1
2
3"  
5"  
6"  
8"  
0"  
PL13321 MA (.325)  
PL15321 MA (.325)  
PT16321 MA (.325)  
PT18321 MA (.325)  
PT20321 MA (.325)  
D1 L7256 AH or D1 L7356 AH (.325)  
D1 L7264 AH or D1 L7364 AH (.325)  
D1 L7266 AH or D1 L7366 AH (.325)  
D1 L7272 AH or D1 L7372 AH (.325)  
D1 L7278 AH or D1 L7378 AH (.325)  
Sealant Silicon ......................................PS 24823  
Compression Tester .............................94194  
Bit, Torx T27 ...........................................UP07160  
Carry Case ..............................................UP04562  
Bumper Spike Kit ..................................UP06732  
Rubber tubing (10') ..............................UP06561  
Wrench - Combination ........................09207  
Digital Tachometer................................18416  
Grease, Multi-purpose .........................18453  
36/201  

D4550B