Stihl Chainaw Safety Manual

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Chain Saw Safety Manual  
English  
Contents  
This manual contains the safety  
Safety Precautions and Working  
Techniques  
precautions and recommended cutting  
techniques outlined in STIHL instruction  
manuals for gasoline-powered chain  
saws. Even if you are an experienced  
chain saw user, it is in your own interest  
to familiarize yourself with the latest  
instructions and safety precautions  
regarding your chain saw.  
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23  
25  
Maintenance and Care  
Main Parts  
Please note that the illustrations in the  
chapter "Main Parts of the Saw" in this  
manual show the chain saws STIHL  
MS 171, 181, 211.  
Other chain saw models may have  
different parts and controls. You should  
therefore always refer to the instruction  
manual of your particular saw model.  
Warning!  
Avoid contact of bar tip with any object.  
This can cause the guide bar to kick  
suddenly up and back, which may result  
in serious or fatal injury. To reduce the  
risk of kickback injury STIHL recom-  
mends the use of STIHL green labeled  
reduced kickback bars and low kickback  
chains and a STIHL Quickstop chain  
brake.  
Contact your STIHL dealer or the STIHL  
distributor for your area if you do not  
understand any of the instructions in this  
manual.  
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Chain Saw Safety Manual  
1
English  
Most of these safety precautions and  
warnings apply to the use of all STIHL  
chain saws. Different models may have  
different parts and controls. See the  
appropriate section of your instruction  
manual for a description of the controls  
and the function of the parts of your  
model.  
Safety Precautions and  
Working Techniques  
Warning!  
Do not lend or rent your power tool with-  
out the instruction manual. Be sure that  
anyone using it understands the infor-  
mation contained in this manual.  
Because a chain saw is a  
high-speed, fast-cutting  
power tool, special safety  
precautions must be  
observed to reduce the  
risk of personal injury.  
Warning!  
Safe use of a chain saw involves  
The use of this machine may be hazard-  
ous.The saw chain has many sharp  
cutters. If the cutters contact your flesh,  
they will cut you, even if the chain is not  
moving. At full throttle, the chain speed  
can reach 67 mph (30 m/s).  
1
2
3
the operator  
the saw  
It is important that you  
read, fully understand  
and observe the following  
safety precautions and  
warnings. Read the  
instruction manual and  
the safety instructions  
periodically. Careless or  
improper use may cause  
serious or fatal injury.  
the use of the saw.  
THE OPERATOR  
Use your chain saw only for cutting  
wooden objects.  
Physical Condition  
You must be in good physical condition  
and mental health and not under the  
influence of any substance (drugs,  
alcohol, etc.) which might impair vision,  
dexterity or judgment. Do not operate  
this machine when you are fatigued.  
Warning!  
Do not use it for other purposes, since  
misuse may result in personal injury or  
property damage, including damage to  
the machine  
Warning!  
Reactive forces, including kickback, can  
be dangerous. Pay special attention to  
the section on reactive forces.  
Have your STIHL dealer show you how  
to operate your power tool. All safety  
precautions that are generally observed  
when working with an axe or a hand saw  
also apply to the operation of chain  
saws. Observe all applicable federal,  
state and local safety regulations,  
standards and ordinances. When using  
a chain saw for logging purposes, for  
instance, refer to the OSHA regulations  
for "logging operations" at 29 Code of  
Federal Regulations 1910.266.  
Warning!  
Warning!  
Minors should never be allowed to use  
this power tool. Bystanders, especially  
children, and animals should not be  
allowed in the area where it is in use.  
Be alert – if you get tired, take a break.  
Tiredness may result in loss of control.  
Working with any power tool can be  
strenuous. If you have any condition  
that might be aggravated by strenuous  
work, check with your doctor before  
operating this machine.  
Warning!  
To reduce the risk of injury to bystand-  
ers and damage to property, never let  
your power tool run unattended. When it  
is not in use (e.g. during a work break),  
shut it off and make sure that unauthor-  
ized persons do not use it.  
Warning!  
Prolonged use of a power tool (or other  
machines) exposing the operator to  
vibrations may produce whitefinger dis-  
ease (Raynaud's phenomenon) or  
carpal tunnel syndrome.  
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Chain Saw Safety Manual  
English  
Clothing must be sturdy  
These conditions reduce the hand's  
ability to feel and regulate temperature,  
produce numbness and burning  
sensations and may cause nerve and  
circulation damage and tissue necrosis.  
saw chain sharp. A dull chain will  
increase cutting time, and pressing  
a dull chain through wood will  
increase the vibrations transmitted  
to your hands.  
and snug-fitting, but allow  
complete freedom of  
movement. Wear long  
pants made of heavy  
material to help protect  
your legs from contact  
with branches or brush.  
To reduce the risk of cut  
injuries, wear pants or  
chaps that contain pads  
of cut retardant material.  
Avoid loose-fitting jack-  
ets, scarfs, neckties,  
jewelry, flared or cuffed  
pants, unconfined long  
hair or anything that  
could become caught on  
branches, brush or the  
moving parts of the unit.  
Secure hair so it is above  
shoulder level.  
All factors which contribute to white-  
finger disease are not known, but cold  
weather, smoking and diseases or  
physical conditions that affect blood  
vessels and blood transport, as well as  
high vibration levels and long periods of  
exposure to vibration are mentioned as  
factors in the development of whitefinger  
disease. In order to reduce the risk of  
whitefinger disease and carpal tunnel  
syndrome, please note the following:  
Maintain a firm grip at all times, but  
do not squeeze the handles with  
constant, excessive pressure. Take  
frequent breaks.  
All the above-mentioned precautions do  
not guarantee that you will not sustain  
whitefinger disease or carpal tunnel  
syndrome. Therefore, continual and  
regular users should closely monitor the  
condition of their hands and fingers. If  
any of the above symptoms appear,  
seek medical advice immediately.  
Most STIHL power tools are  
available with an anti-vibration  
(
"AV") system designed to reduce  
Warning!  
the transmission of vibrations  
created by the machine to the  
operator's hands. An AV system is  
recommended for those persons  
using power tools on a regular or  
sustained basis.  
The ignition system of the STIHL unit  
produces an electromagnetic field of a  
very low intensity. This field may inter-  
fere with some pacemakers. To reduce  
the risk of serious or fatal injury, persons  
with a pacemaker should consult their  
physician and the pacemaker manufac-  
turer before operating this tool.  
Good footing is very  
important. Wear sturdy  
boots with nonslip soles.  
Steel-toed safety boots  
are recommended.  
Wear gloves and keep your hands  
warm. Heated handles, which are  
available on some STIHL  
powerheads, are recommended for  
cold weather use.  
Wear an approved safety  
hard hat to reduce the  
risk of injury to your head.  
Chain saw noise may  
damage your hearing.  
Wear sound barriers (ear  
plugs or ear mufflers) to  
help protect your hearing.  
Continual and regular  
users should have their  
hearing checked  
Proper Clothing  
Keep the AV system well  
Warning!  
maintained. A power tool with loose  
components or with damaged or  
worn AV elements will tend to have  
higher vibration levels. Keep the  
To reduce the risk of injury, the operator  
should wear proper protective apparel.  
regularly.  
Chain Saw Safety Manual  
3
English  
Be particularly alert and cautious when  
wearing hearing protection because  
your ability to hear warnings (shouts,  
alarms, etc.) is restricted.  
horizontally. Keep the hot muffler away  
from your body and the cutting  
attachment behind you.  
Fuel  
Never operate your power tool unless  
wearing goggles or properly fitted  
Your STIHL power tool uses an oil-  
gasoline mixture for fuel (see the  
chapter on "Fuel" of your instruction  
manual).  
protective glasses with adequate top  
and side protection complying with ANSI  
Z 87.1 (or your applicable national  
standard). To reduce the risk of injury to  
your face STIHL recommends that you  
also wear a face shield or face screen  
over your goggles or protective glasses.  
the fuel system is tight (no leaks) and  
that the controls and safety devices are  
working properly. Do not continue  
operating this machine if it is damaged.  
In case of doubt, have it checked by your  
STIHL servicing dealer.  
Warning!  
Gasoline is an extremely  
flammable fuel. If spilled  
and ignited by a spark or  
other ignition source, it  
can cause fire and seri-  
Always wear gloves  
when handling the  
machine and the cutting  
tool. Heavy-duty, nonslip  
gloves improve your grip  
and help to protect your  
hands.  
THE USE OF THE POWER TOOL  
ous burn injury or  
property damage. Use extreme caution  
when handling gasoline or fuel mix. Do  
not smoke or bring any fire or flame near  
the fuel or the power tool. Note that  
combustible fuel vapor may escape  
from the fuel system.  
Transporting the Power Tool  
Warning!  
THE POWER TOOL  
To reduce the risk of injury from saw  
chain contact, never carry or transport  
your power tool with the saw chain mov-  
ing. Always engage the chain brake  
when taking more than a few steps.  
For illustrations and definitions of the  
power tool parts see the chapter on  
Fueling Instructions  
"
Main Parts and Controls."  
Warning!  
Warning!  
Fuel your power tool in well-ventilated  
areas, outdoors. Always shut off the  
engine and allow it to cool before refu-  
eling. Gasoline vapor pressure may  
build up inside the fuel tank depending  
on the fuel used, the weather conditions  
and the tank venting system.  
Warning!  
Never modify this power tool in any way.  
Only attachments supplied by STIHL or  
expressly approved by STIHL for use  
with the specific STIHL model are  
authorized. Although certain unauthor-  
ized attachments are useable with  
STIHL power tools, their use may, in  
fact, be extremely dangerous.  
Always switch off the engine, and fit the  
chain guard (scabbard) over the chain  
and guide bar before transporting the  
power tool over longer distances. When  
transporting it in a vehicle, properly  
secure it to prevent turnover, fuel spill-  
age and damage to the unit.  
In order to reduce the risk of burns and  
other personal injury from escaping gas  
vapor and fumes, remove the fuel filler  
cap on your power tool carefully so as to  
allow any pressure build-up in the tank  
to release slowly. Never remove the fuel  
filler cap while the engine is running.  
If this tool is subjected to unusually high  
loads for which it was not designed (e.g.  
heavy impact or a fall), always check  
that it is in good condition before  
It may be carried only in a horizontal  
position. Grip the front handle in a  
manner that the machine is balanced  
continuing work. Check in particular that  
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Chain Saw Safety Manual  
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Select bare ground for fueling and move  
at least 10 feet (3 m) from the fueling  
spot before starting the engine. Wipe off  
any spilled fuel before starting your  
machine.  
Fold the grip flush with  
the top of the cap. If the  
grip does not lie com-  
pletely flush with the cap  
and the detent on the grip  
does not fit in the corre-  
sponding recess in the  
filler opening, the cap is  
not properly seated and  
tightened and you must  
repeat the above steps.  
Warning!  
Always check your power tool for proper  
condition and operation before starting,  
particularly the throttle trigger, throttle  
trigger lockout, stop switch and cutting  
tool. The throttle trigger must move  
freely and always spring back to the idle  
position. Never attempt to modify the  
controls or safety devices.  
Warning!  
Check for fuel leakage while refueling  
and during operation. If fuel leakage is  
found, do not start or run the engine until  
the leak is fixed and any spilled fuel has  
been wiped away. Take care not to get  
fuel on your clothing. If this happens,  
change your clothing immediately. Dif-  
ferent models may be equipped with  
different fuel caps.  
Screw cap  
Warning!  
Never operate your power tool if it is  
damaged, improperly adjusted or main-  
tained, or not completely or securely  
assembled.  
Warning!  
Unit vibrations can cause an improperly  
tightened fuel filler cap to loosen or  
come off and spill quantities of fuel. In  
order to reduce the risk of fuel spillage  
and fire, tighten the fuel filler cap by  
hand as securely as possible.  
Cap with grip  
Warning!  
Warning!  
Check that the spark plug boot is  
securely mounted on the spark plug – a  
loose boot may cause arcing that could  
ignite combustible fumes and cause a  
fire.  
In order to reduce the risk of fuel spill-  
age and fire from an improperly  
tightened fuel cap, correctly position  
and tighten the fuel cap in the fuel tank  
opening.  
The screwdriver end of  
the STIHL combination  
wrench or other similar  
tool can be used as an  
aid in tightening slotted  
fuel filler caps.  
For proper assembly of the bar and  
chain follow the procedure described in  
the chapter "Mounting the Bar and  
Chain" of your instruction manual.  
STIHL Oilomatic chain, guide bar and  
sprocket must match each other in  
gauge and pitch. Before replacing any  
bar and chain, see the chapter entitled  
"Specifications" in the instruction  
To do this with this STIHL  
cap, raise the grip on the  
top of the cap until it is  
upright at a 90° angle.  
Insert the cap in the fuel  
tank opening with the tri-  
angular marks on the grip  
of the cap and on the fuel  
tank opening lining up.  
Using the grip, turn the  
cap firmly clockwise as  
far as it will go (approx. a  
quarter turn).  
See "Fueling" chapter in your instruction  
manual.  
Before Starting  
Take off the chain guard (scabbard) and  
inspect the saw for proper condition and  
operation. (See the maintenance chart  
near the end of the instruction manual.)  
manual and the section "Kickback" and  
the "ANSI B 175.1-2000 chain saw  
chain saw kickback standard" below.  
Chain Saw Safety Manual  
5
English  
Warning!  
Warning!  
Proper tension of the chain is extremely  
important. In order to avoid improper  
setting, the tensioning procedure must  
be followed as described in your man-  
ual. Always make sure the hexagonal  
nut(s) for the sprocket cover is (are)  
tightened securely after tensioning the  
chain in order to secure the bar. Never  
start the saw with the sprocket cover  
loose. Check chain tension once more  
after having tightened the nut(s) and  
thereafter at regular intervals (whenever  
the saw is shut off). If the chain  
To reduce the risk of injury from chain  
contact and/or reactive forces, the chain  
brake must be engaged when starting  
the saw.  
Warning!  
The second recommended method for  
starting your chain saw allows you to  
start the saw without placing it on the  
ground. Make sure the chain brake is  
engaged, grip the front handle of the  
chain saw firmly with your left hand.  
Keep your arm on the front handle in a  
locked (straight) position. Hold the rear  
handle of the saw tightly between your  
legs just above the knees. Maintain  
good balance and secure footing. Pull  
the starting grip slowly with your right  
hand until you feel a definite resistance  
and then give it a brisk, strong pull.  
Do not drop start. This method is very  
dangerous because you may lose con-  
trol of the saw.  
There are two recommended methods  
for starting your chain saw.  
becomes loose while cutting, shut off  
the engine and then tighten. Never try to  
adjust the chain while the engine is  
running!  
Keep the handles clean and dry at all  
times; it is particularly important to keep  
them free of moisture, pitch, oil, fuel mix,  
grease or resin in order for you to  
maintain a firm grip and properly control  
your power tool.  
With the first recommended method,  
the chain saw is started on the ground.  
Make sure the chain brake is engaged  
Warning!  
Be sure that the guide bar and chain are  
clear of you and all other obstructions  
andobjects, including the ground. When  
the engine is started, the engine speed  
with the starting throttle lock engaged  
will be fast enough for the clutch to  
engage the sprocket and, if the chain  
brake is not activated, turn the chain. If  
the upper quadrant of the tip of the bar  
touches any object, it may cause kick-  
back to occur (see section on reactive  
forces). To reduce this risk, always  
engage the chain brake before starting.  
Never attempt to start the chain saw  
when the guide bar is in a cut or kerf.  
Starting  
(
see "Chain Brake" chapter in your  
instruction manual) and place the chain  
saw on firm ground or other solid surface  
in an open area. Maintain good balance  
and secure footing.  
Warning!  
To reduce the risk of fire and burn inju-  
ries, start the engine at least 10 feet  
(
3 meters) from the fueling spot, out-  
Grip the front handlebar of the saw firmly  
with your left hand and press down. For  
saws with a rear handle level with the  
ground, put the toe of your right foot into  
the rear handle and press down. With  
your right hand pull out the starter grip  
slowly until you feel a definite resistance  
and then give it a brisk, strong pull.  
doors only.  
Start and operate your saw without  
assistance. For specific starting  
instructions, see the appropriate section  
of the instruction manual. Proper starting  
methods reduce the risk of injury.  
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Chain Saw Safety Manual  
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As soon as the engine is running,  
immediately blip the throttle trigger,  
which will disengage the starting throttle  
lock and allow the engine to settle down  
to idle.  
Warning!  
Keep proper footing and balance at all  
times. Special care must be taken in  
slippery conditions (wet ground, snow)  
andin difficult, overgrownterrain. Watch  
for hidden obstacles such as tree  
stumps, roots, rocks, holes and ditches  
to avoid stumbling. There is increased  
danger of slipping on freshly debarked  
logs. For better footing, clear away  
fallen branches, scrub and cuttings. Be  
extremely cautious when working on  
slopes or uneven ground.  
Warning!  
When you pull the starter grip, do not  
wrap the starter rope around your hand.  
Do not let the grip snap back, but guide  
the starter rope to rewind it properly.  
Failure to follow this procedure may  
result in injury to your hand or fingers  
and may damage the starter  
Your right hand should grip the rear  
handle. This also applies to left-handers.  
With your hands in this position, you can  
best oppose and absorb the push, pull  
and kickback forces of your saw without  
losing control (see section on reactive  
forces).  
mechanism.  
Warning!  
Important Adjustments  
Take extreme care in wet and freezing  
weather (rain, snow, ice). Put off the  
work when the weather is windy, stormy  
or rainfall is heavy.  
Warning!  
Warning!  
To reduce the risk  
of serious or fatal  
injury to the oper-  
atororbystanders  
from loss of con-  
To reduce the risk of personal injury  
from loss of control and/or contact with  
the running cutting tool, do not use your  
unit with incorrect idle adjustment. At  
correct idle speed, the cutting tool  
should not move. For directions on how  
to adjust idle speed, see the appropriate  
section of your instruction manual.  
trol, never use the saw with one hand. It  
is more difficult for you to control reac-  
tive forces and to prevent the bar and  
chain from skating or bouncing along  
the limb or log. Even for those compact  
saws designed for use in confined  
spaces, one-handed operation is dan-  
gerous because the operator may lose  
control.  
If you cannot set the correct idle speed,  
have your STIHL dealer check your  
power tool and make proper  
adjustments and repairs.  
During Operation  
Warning!  
Holding and controlling the power  
tool  
To reduce the risk of cut injuries, keep  
hands and feet away from the cutting  
tool. Never touch a moving cutting tool  
with your hand or any other part of your  
body.  
Always hold the unit firmly with both  
hands on the handles while you are  
working. Wrap your fingers and thumbs  
around the handles.  
Chain Saw Safety Manual  
7
English  
Warning!  
Even though bystanders should be kept  
away from the running saw, never work  
alone. Keep within calling distance of  
others in case help is needed.  
Warning!  
Position the chain saw in such a way  
that your body is clear of the cutting  
attachment whenever the engine is  
running. Stand to the left of cut while  
bucking.  
As soon as the engine is  
running, this product  
generates toxic exhaust  
fumes containing chemi-  
cals, such as unburned  
hydrocarbons (including  
Never put pressure on the saw when  
reaching the end of a cut. The pressure  
may cause the bar and rotating chain to  
pop out of the cut or kerf, go out of  
control and strike the operator or some  
other object. If the rotating chain strikes  
some other object, a reactive force may  
cause the moving chain to strike the  
operator.  
benzene) and carbon monoxide, that  
are known to cause respiratory prob-  
lems, cancer, birth defects, or other  
reproductive harm. Some of the gases  
(
e.g. carbon monoxide) may be color-  
Warning!  
less and odorless. To reduce the risk of  
serious or fatal injury/illness from inhal-  
ing toxic fumes, never run the machine  
indoors or in poorly ventilated locations.  
If exhaust fumes become concentrated  
due to insufficient ventilation, clear  
obstructions from work area to permit  
proper ventilation before proceeding  
and/or take frequent breaks to allow  
fumes to dissipate before they become  
concentrated.  
To reduce the risk of injury from loss of  
control, never work on a ladder or any  
other insecure support. Never hold the  
machine above shoulder height. Do not  
overreach.  
Working conditions  
Operate and start your power tool only  
outdoors in a well ventilated area.  
Operate it under good visibility and  
daylight conditions only. Work carefully.  
Warning!  
Never work in a tree unless you have  
received specific, professional training  
for such work, are properly secured  
Warning!  
Your chain saw is a one-person  
machine. Do not allow other persons in  
the general work area, even when start-  
ing. Stop the engine immediately if you  
are approached.  
(such as tackle and harness system or a  
lift bucket), have both hands free for  
operating the chain saw in a cramped  
environment and have taken proper pre-  
cautions to avoid injury from falling  
limbs or branches.  
8
Chain Saw Safety Manual  
English  
housing components) – which can then  
increase the risk of injury, e.g., from the  
saw chain moving while the engine is  
idling.  
Warning!  
Warning!  
Inhalation of certain dusts, especially  
organic dusts such as mold or pollen,  
can cause susceptible persons to have  
an allergic or asthmatic reaction. Sub-  
stantial or repeated inhalation of dust  
and other airborne contaminants, in par-  
ticular those with a smaller particle size,  
may cause respiratory or other ill-  
Breathing asbestos dust is dangerous  
and can cause severe or fatal injury,  
respiratory illness or cancer. The use  
and disposal of asbestos-containing  
products have been strictly regulated by  
OSHA and the Environmental Protec-  
tion Agency. If you have any reason to  
believe that you might be cutting asbes-  
tos, immediately contact your employer  
or a local OSHA representative.  
Warning!  
Your chain saw is equipped with a chain  
catcher. It is designed to reduce the risk  
of personal injury in the event of a  
thrown or broken chain. From time to  
time, the catcher may be damaged or  
removed. To reduce the risk of personal  
injury, do not operate a chain saw with a  
damaged or missing chain catcher.  
nesses. This includes wood dust,  
especially from hardwoods, but also  
from some softwoods such as Western  
Red Cedar. Control dust at the source  
where possible. Use good work prac-  
tices, such as always cutting with a  
properly sharpened chain (which pro-  
duces wood chips rather than fine dust)  
and operating the unit so that the wind  
or operating process directs any dust  
raised by the power tool away from the  
operator. Follow the recommendations  
of EPA/OSHA/NIOSH and occupational  
and trade associations with respect to  
dust ("particulate matter"). When the  
inhalation of dust cannot be substan-  
tially controlled, i.e., kept at or near the  
ambient (background) level, the opera-  
tor and any bystanders should wear a  
respirator approved by NIOSH/MSHA  
for the type of dust encountered.  
Operating instructions  
Warning!  
Warning!  
Do not operate your power tool using  
the starting throttle lock, as you do not  
have control of the engine speed.  
Inspect antivibration elements periodi-  
cally. Replace damaged, broken or  
excessively worn antivibration elements  
immediately, since they may result in  
loss of control of the saw. A "spongi-  
ness" in the feel of the saw, increased  
vibration or increased "bottoming" dur-  
ing normal operation may indicate  
damage, breakage or excessive wear.  
Antivibration elements should always  
be replaced in sets. If you have any  
questions as to whether the antivibra-  
tion elements should be replaced,  
consult your STIHL servicing dealer.  
In the event of an emergency, switch off  
the engine immediately – move the slide  
control / stop switch to 0 or STOP.  
Warning!  
Always stop the engine before putting a  
chain saw down.  
Warning!  
The saw chain continues to move for a  
short period after the throttle trigger is  
released (flywheel effect).  
Warning!  
Accelerating the engine while the saw  
chain is blocked increases the load and  
will cause the clutch to slip continuously.  
This may occur if the throttle is  
Your saw is not designed for prying or  
shoveling away limbs, roots or other  
objects. Such use could damage the  
cutting attachment or AV system.  
depressed for more than a few seconds  
when the chain is pinched in the cut or  
the chain brake is engaged. It can result  
in overheating and damage to important  
components (e.g. clutch, polymer  
Chain Saw Safety Manual  
9
English  
Catalytic converter  
Warning!  
stay clean and need no service or  
maintenance. If you experience loss of  
performance and you suspect a clogged  
screen, have your muffler maintained by  
a STIHL servicing dealer.  
Warning!  
When sawing, make sure that the saw  
chain does not touch any foreign mate-  
rials such as rocks, fences, nails and the  
like. Such objects may be flung off,  
damage the saw chain or cause the saw  
to kickback.  
Some STIHL power tools  
are equipped with a cata-  
lytic converter, which is  
designed to reduce the  
exhaust emissions of the  
Reactive forces including kickback  
Warning!  
engine by a chemical  
Reactive forces may occur any time the  
chain is rotating. Reactive forces can  
cause serious personal injury.  
process in the muffler. Due to this proc-  
ess, the muffler does not cool down as  
rapidly as conventional mufflers when  
the engine returns to idle or is shut off.  
To reduce the risk of fire and burn inju-  
ries, the following specific safety  
precautions must be observed.  
Warning!  
The muffler and other parts of the  
engine (e.g. fins of the cylinder, spark  
plug) become hot during operation and  
remain hot for a while after stopping the  
engine. To reduce risk of burns do not  
touch the muffler and other parts while  
they are hot.  
Warning!  
Since a muffler with a catalytic converter  
cools down less rapidly than conven-  
tional mufflers, always set your power  
tool down in the upright position and  
never locate it where the muffler is near  
dry brush, grass, wood chips or other  
combustible materials while it is still hot.  
Warning!  
To reduce the risk of fire and burn injury,  
keep the area around the muffler clean.  
Remove excess lubricant and all debris  
such as pine needles, branches or  
leaves. Let the engine cool down sitting  
on concrete, metal, bare ground or solid  
wood (e.g. the trunk of a felled tree)  
away from any combustible substances.  
The powerful force used to cut wood can  
be reversed and work against the  
operator. If the rotating chain is suddenly  
stopped by contact with any solid object  
such as a log or branch or is pinched, the  
reactive forces may occur instantly.  
These reactive forces may result in loss  
of control, which, in turn, may cause  
serious or fatal injury. An understanding  
of the causes of these reactive forces  
may help you avoid the element of  
surprise and loss of control. Sudden  
surprise contributes to accidents.  
Warning!  
An improperly mounted or damaged  
shroud or a damaged/deformed muffler  
shell may interfere with the cooling proc-  
ess of the catalytic converter. To reduce  
the risk of fire or burn injury, do not con-  
tinue work with a damaged or  
Warning!  
Never modify your muffler. A modified or  
damaged muffler could cause an  
increase in heat radiation or sparks,  
thereby increasing the risk of fire and  
burn injury. You may also permanently  
damage the engine. Have your muffler  
serviced and repaired by your STIHL  
servicing dealer only.  
improperly mounted cylinder shroud or  
a damaged/deformed muffler shell.  
The most common reactive forces are:  
Your catalytic converter is furnished with  
screens designed to reduce the risk of  
fire from the emission of hot particles.  
Due to the heat from the catalytic  
kickback,  
pushback,  
pull-in.  
reaction, these screens will normally  
1
0
Chain Saw Safety Manual  
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Kickback:  
The greater the force of the kickback  
reaction, the more difficult it becomes for  
the operator to control the saw. Many  
factors influence the occurrence and  
force of the kickback reaction. These  
include chain speed, the speed at which  
the bar and chain contact the object, the  
angle of contact, the condition of the  
chain and other factors.  
must be equipped with at least one  
device designed to reduce the risk  
of kickback injury, such as a chain  
brake, low kickback chain, reduced  
kickback bar, etc.  
Kickback may occur  
when the moving saw  
chain near the upper  
quadrant of the bar nose  
contacts a solid object or  
is pinched.  
The computer derived angles for saws  
below 3.8 cubic inches (62 cm³)  
displacement are measured by applying  
a computer program to test results from  
a kickback test machine.  
The type of bar and saw chain you use  
is an important factor in the occurrence  
and force of the kickback reaction. Some  
STIHL bar and chain types are designed  
to reduce kickback forces. STIHL  
Warning!  
The computer derived angles of § 5.11  
of ANSI B 175.1-2000 may bear no rela-  
tionship to actual kickback bar rotation  
angles that may occur in real life cutting  
situations.  
recommends the use of reduced  
kickback bars and low kickback chains.  
ANSI B 175.1-2000 chain saw  
kickback standard  
In addition, features designed to reduce  
kickback injuries may lose some of their  
effectiveness when they are no longer in  
their original condition, especially if they  
have been improperly maintained.  
Compliance with § 5.11 of ANSI  
§
5.11 of ANSI standard B 175.1-2000,  
sets certain performance and design  
criteria related to chain saw kickback.  
To comply with § 5.11 of ANSI  
B 175.1-2000:  
B 175.1-2000 does not automatically  
mean that in a real life kickback the bar  
and chain will rotate at most 45°.  
a) Saws with a displacement of less  
than 3.8 cubic inches (62 cm³)  
The reaction of the cutting force of the  
chain causes a rotational force on the  
chain saw in the direction opposite to the  
chain movement. This may fling the bar  
up and back in a lightning fast reaction in  
an uncontrolled arc mainly in the plane  
of the bar. Under some cutting  
circumstances the bar moves towards  
the operator, who may suffer severe or  
fatal injury.  
must, in their original condition,  
meet a 45° computer derived  
kickback angle when equipped with  
certain cutting attachments,  
Warning!  
In order for powerheads below 3.8 cubic  
inches (62 cm³) displacement to comply  
with the computed kickback angle  
requirements of § 5.11 of ANSI  
B 175.1-2000 use only the following cut-  
ting attachments:  
and must be equipped with at least  
two devices to reduce the risk of  
kickback injury, such as a chain  
brake, low kickback chain, reduced  
kickback bar, etc.  
b) Saws with a displacement of  
.8 cubic inches (62 cm³) and  
above  
Kickback may occur, for example, when  
the chain near the upper quadrant of the  
bar nose contacts the wood or is  
pinched during limbing or when it is  
incorrectly used to begin a plunge or  
boring cut.  
3
Chain Saw Safety Manual  
11  
English  
bar and chain combinations listed  
as complying in the "Specifications"  
section of the instruction manual or  
Warning!  
Never operate your chain saw without a  
front hand guard. In a kickback situation  
this guard helps protect your left hand  
and other parts of your body. In addition,  
removal of the hand guard on a saw  
equipped with a Quickstop chain brake  
will deactivate the chain brake.  
other replacement bar and chain  
combinations marked in  
accordance with the standard for  
use on the powerhead or  
replacement chain designated "low  
kickback saw chain."  
See the section on "Low kickback saw  
chain and reduced kickback bars."  
Warning!  
No Quickstop or other chain brake  
device prevents kickback. These  
Devices for reducing the risk of  
kickback injury  
devices are designed to reduce the risk  
of kickback injury, if activated, in certain  
kickback situations. In order for the  
Quickstop to reduce the risk of kickback  
injury, it must be properly maintained  
and in good working order. See the  
chapter of your instruction manual enti-  
tled "Chain Brake" and the section  
STIHL recommends the use of the  
STIHL Quickstop chain brake on your  
powerhead with green labeled reduced  
kickback bars and low kickback chains.  
When a kickback occurs, the guide bar  
may rotate around the front handle. If the  
cutting position is such that the  
Warning!  
To reduce the risk of injury, never use a  
saw if the chain brake does not function  
properly. Take the saw to your local  
STIHL servicing dealer. Do not use the  
saw until the problem has been rectified.  
operator's left hand is gripping the front  
handle behind the hand guard, and if the  
left hand rotates around the front handle  
and makes a sufficiently forceful contact  
with the front hand guard, which is the  
Quickstop activating lever, this contact  
will activate a properly maintained  
Quickstop chain brake. The chain brake  
on newer STIHL chain saws can also be  
activated by inertia. If the kickback  
forces are sufficiently high, the hand  
guard is accelerated towards the bar  
nose even without hand contact. See the  
chapter entitled "Chain Brake" of your  
instruction manual.  
"
Maintenance, Repair and Storing" at  
the end of these Safety Precautions. In  
addition, there must be enough distance  
between the bar and the operator to  
ensure that the Quickstop has sufficient  
time to activate and stop the chain  
before potential contact with the  
operator.  
STIHL Quickstop chain brake  
STIHL has developed a chain stopping  
system designed to reduce the risk of  
injury in certain kickback situations. It is  
called a Quickstop chain brake. The  
Quickstop chain brake is standard  
equipment on your STIHL chain saw.  
Warning!  
An improperly maintained chain brake  
may increase the time needed to stop  
the chain after activation, or may not  
activate at all.  
1
2
Chain Saw Safety Manual  
English  
when the products are in their original  
condition. Products with yellow decals or  
labels are for users with extraordinary  
cutting needs and experience and  
specialized training for dealing with  
kickback.  
Warning!  
Warning!  
Never run the chain saw above idle  
speed for more than 3 seconds when  
the chain brake is engaged or when the  
chain is pinched or otherwise caught in  
the cut. Clutch slippage can cause  
excessive heat, leading to severe dam-  
age of the motor housing, clutch and  
oiler component and may interfere with  
the operation of the chain brake. If  
clutch slippage in excess of 3 seconds  
has occurred, allow the motor housing  
to cool before proceeding and check the  
operation of your chain brake as  
Even if your saw is equipped with a  
Quickstop, a reduced kickback bar  
and/or low kickback chain, this does not  
eliminate the risk of injury by kickback.  
Therefore, always observe all safety  
precautions to avoid kickback  
situations.  
STIHL recommends the use of its  
green labeled reduced kickback bars,  
green labeled low kickback chains  
and a STIHL Quickstop chain brake  
for both experienced and  
Low kickback chain  
inexperienced chain saw users.  
Some types of saw chain have specially  
designed components to reduce the  
force of nose contact kickback. STIHL  
has developed low kickback chain for  
your powerhead.  
Please ask your STIHL dealer to  
properly match your powerhead with the  
appropriate bar/chain combination to  
reduce the risk of kickback injury. Green  
labeled bars and chains are  
described in the chapter entitled "Chain  
Brake" of your instruction manual. Also  
make sure that the chain is not turning  
at idle speed (see above at "Important  
Adjustments").  
"Low kickback saw chain" is a chain  
which has met the kickback  
recommended for all powerheads.  
performance requirements of § 5.11.2.4  
of ANSI B 175.1-2000 (Gasoline-  
Powered Chain Saws–Safety  
Requirements) when tested in its  
original condition on a selected  
representative sample of chain saws  
below 3.8 cubic inches (62 cm³)  
displacement specified in ANSI  
B 175.1-2000.  
Warning!  
Low kickback saw chain and reduced  
kickback bars  
Use of other, non-listed bar/chain com-  
binations may increase kickback forces  
and the risk of kickback injury. New  
bar/chain combinations may be devel-  
oped after publication of this literature,  
which will, in combination with certain  
powerheads, comply with § 5.11 of  
ANSI B 175.1-2000. Check with your  
STIHL dealer for such combinations.  
STIHL offers a variety of bars and  
chains. STIHL reduced kickback bars  
and low kickback chains are designed to  
reduce the risk of kickback injury. Other  
chains are designed to obtain higher  
cutting efficiency or sharpening ease but  
may result in higher kickback tendency.  
Warning!  
STIHL has developed a color code  
system to help you identify the STIHL  
reduced kickback bars and low kickback  
chains. Cutting attachments with green  
warning decals or green labels on the  
packaging are designed to reduce the  
risk of kickback injury. The matching of  
green decaled powerheads under  
There are potential powerhead and bar  
combinations with which low kickback  
saw chains can be used which have not  
been specifically certified to comply with  
the 45° computer derived kickback  
angle of § 5.11 of ANSI B 175.1-2000.  
Some low kickback chains have not  
been tested with all powerhead and bar  
combinations.  
Warning!  
Reduced kickback bars and low kick-  
back chains do not prevent kickback,  
but they are designed to reduce the risk  
of kickback injury. They are available  
from your STIHL dealer.  
3
.8 cubic inches (62 cm³) displacement  
with green labeled bars and green  
labeled chains gives compliance with  
the computed kickback angle  
requirements of ANSI B 175.1-2000  
Chain Saw Safety Manual  
13  
English  
1.  
Hold the chain saw firmly with both  
hands and maintain a secure grip.  
Don’t let go.  
A = Pull-in  
Warning!  
A dull or improperly sharpened chain  
may reduce or negate the effects of the  
design features intended to reduce kick-  
back energy. Improper lowering or  
sharpening of the depth gauges or  
shaping of the cutters may increase the  
chance and the potential energy of a  
kickback. Always cut with a properly  
sharpened chain.  
2
.
.
Be aware of the location of the guide  
bar nose at all times.  
3
Never let the nose of the guide bar  
contact any object. Do not cut limbs  
with the nose of the guide bar. Be  
especially careful near wire fences  
and when cutting small, tough  
A
limbs, small size brush and saplings  
which may easily catch the chain.  
Pull-in occurs when the chain on the  
bottom of the bar is suddenly stopped  
when it is pinched, caught or encounters  
a foreign object in the wood. The  
reaction of the chain pulls the saw  
forward and may cause the operator to  
lose control.  
Reduced kickback bars  
STIHL green labeled reduced kickback  
bars are designed to reduce the risk of  
kickback injury when used with STIHL  
green labeled low kickback chains.  
4. Don't overreach.  
5
.
.
Don't cut above shoulder height.  
6
Begin cutting and continue at full  
throttle.  
Pull-in frequently occurs when the  
bumper spike of the saw is not held  
securely against the tree or limb and  
when the chain is not rotating at full  
speed before it contacts the wood.  
7
.
.
Cut only one log at a time.  
Warning!  
8
Use extreme caution when  
reentering a previous cut.  
When used with other, more aggressive  
chains, these bars may be less effective  
in reducing kickback.  
9. Do not attempt to plunge cut if you  
are not experienced with these  
cutting techniques.  
Bow Guides  
Warning!  
1
0. Be alert for shifting of the log or  
other forces that may cause the cut  
to close and pinch the chain.  
Use extreme caution when cutting small  
size brush and saplings which may eas-  
ily catch the chain, be whipped towards  
you or pull you off balance.  
Warning!  
Do not mount a bow guide on any  
STIHL chain saw. Any chain saw  
equipped with a bow guide is potentially  
very dangerous. The risk of kickback is  
increased with a bow guide because of  
the increased kickback contact area.  
Low kickback chain will not significantly  
reduce the risk of kickback injury when  
used on a bow guide.  
11. Maintain saw chain properly. Cut  
with a correctly sharpened, properly  
tensioned chain at all times.  
To avoid pull-in  
1
.
Always start a cut with the chain  
rotating at full speed and the  
bumper spike in contact with the  
wood.  
12. Stand to the side of the cutting path  
of the chain saw.  
2
.
The risk of pull-in may also be  
reduced by using wedges to open  
the kerf or cut.  
To avoid kickback  
The best protection from personal injury  
that may result from kickback is to avoid  
kickback situations:  
1
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Chain Saw Safety Manual  
English  
B = Pushback  
Felling Instructions  
Warning!  
There are a number of factors that may  
affect and change the intended direction  
of fall, e.g. wind direction and speed,  
lean of tree, surrounding trees and  
obstacles, sloping ground, one-sided  
limb structure, wood structure, decay,  
snow load, etc. To reduce the risk of  
severe or fatal injury to yourself or oth-  
ers, look for these conditions prior to  
beginning the cut, and be alert for a  
change in direction while the tree is  
falling.  
1
1
/
2
1
1
B
2
/
2
Pushback occurs when the chain on the  
top of the bar is suddenly stopped when  
it is pinched, caught or encounters a  
foreign object in the wood. The reaction  
of the chain may drive the saw rapidly  
straight back toward the operator and  
may cause loss of saw control.  
When felling, maintain a distance of at  
least 2 1/2 tree lengths from the nearest  
person.  
When felling in the vicinity of roads,  
railways and power lines, etc., take extra  
precautions. Inform the police, utility  
company or railway authority before  
beginning to cut.  
Warning!  
Always observe the general condition of  
the tree. Inexperienced users should  
never attempt to cut trees that are  
decayed or rotted inside or that are  
leaning or otherwise under tension.  
There is an increased risk that such  
trees could snap or split while being cut  
and cause serious or fatal injury to the  
operator or bystanders. Also look for  
broken or dead branches which could  
vibrate loose and fall on the operator.  
When felling on a slope, the operator  
should stand on the uphill side if  
possible.  
Pushback frequently occurs when the  
top of the bar is used for cutting.  
To avoid pushback  
Warning!  
1
.
Be alert to forces or situations that  
may cause material to pinch the top  
of the chain.  
The noise of your engine may drown  
any warning call.  
2
3
.
.
Do not cut more than one log at a  
time.  
Do not twist the saw when  
withdrawing the bar from a plunge  
cut or underbuck cut because the  
chain can pinch.  
Cutting Techniques  
Felling  
Felling is cutting down a tree.  
Before felling a tree, consider carefully  
all conditions which may affect the  
direction of fall.  
Chain Saw Safety Manual  
15  
English  
Escape path  
Buttress roots  
Conventional cut  
C
4
5°  
5°  
A
If the tree has large buttress roots, cut  
into the largest buttress vertically first  
4
(
horizontally next) and remove the  
resulting piece.  
C
Gunning sight  
First clear the tree base and work area  
from interfering limbs and brush and  
clean its lower portion with an ax.  
Felling notch (C) – determines the  
direction of the fall  
For a conventional cut:  
Then, establish two paths of escape (B)  
and remove all obstacles. These paths  
should be generally opposite to the  
planned direction of the fall of the tree  
N
N
Properly place felling notch  
perpendicular to the line of fall,  
close to the ground.  
When making the felling notch, use the  
gunning sight on the shroud and housing  
to check the desired direction of fall:  
Cut down at approx. 45° angle to a  
depth of about 1/5 to 1/4 of the trunk  
diameter.  
(
A) and about at a 45° angle. Place all  
tools and equipment a safe distance  
away from the tree, but not on the  
escape paths.  
Position the saw so that the gunning  
sight points exactly in the direction you  
want the tree to fall.  
N
N
Make second cut horizontal.  
Remove resulting 45° piece.  
1
6
Chain Saw Safety Manual  
English  
Open-face technique  
Making sapwood cuts  
D =Felling cut  
D
D
Felling notch (C) – determines the  
direction of the fall  
N
N
For medium sized or larger trees  
make cuts at both sides of the trunk,  
at same height as subsequent  
felling cut.  
Conventional and open-face technique:  
N
N
N
N
Begin 1 to 2 inches (2,5 to 5 cm)  
higher than center of felling notch.  
For an open-face cut:  
N
N
Properly place felling notch  
perpendicular to the line of fall,  
close to the ground.  
Cut horizontally towards the felling  
notch.  
Cut to no more than width of guide  
bar.  
Leave approx.1/10 of diameter  
uncut. This is the hinge.  
This is especially important in softwood  
in summer – it helps prevent sapwood  
splintering when the tree falls.  
Cut down at approx. 50° angle to a  
depth of approx.1/5 to 1/4 of the  
trunk diameter.  
Do not cut through the hinge – you  
could lose control of the direction of  
the fall.  
N
N
Make second cut from below at  
approx. 40 degree angle.  
Drive wedges into the felling cut where  
necessary to control the fall.  
Remove resulting 90° piece.  
Warning!  
If the tip of the bar contacts a wedge, it  
may cause kickback. Wedges should be  
of wood or plastic – never steel, which  
can damage the chain.  
Chain Saw Safety Manual  
17  
English  
E = Hinge  
Felling cut for small diameter trees:  
simple fan cut  
Felling cut for large diameter trees  
E
E
1
N
N
Helps control the falling tree.  
Engage the bumper spikes of the chain  
saw directly behind the location of the  
intended hinge and pivot the saw around  
this point only as far as the hinge. The  
bumper spike rolls against the trunk.  
Warning!  
Do not cut through the hinge – you  
could lose control of the direction of  
the fall.  
Felling a tree that has a diameter  
greater than the length of the guide bar  
requires use of either the sectioning fell-  
ing cut or plunge-cut method. These  
methods are extremely dangerous  
because they involve the use of the  
nose of the guide bar and can result in  
kickback. Only properly trained profes-  
sionals should attempt these  
techniques.  
Sectioning method  
For the sectioning method make the first  
part of the felling cut with the guide bar  
fanning in toward the hinge. Then, using  
the bumper spike as a pivot, reposition  
the saw for the next cut.  
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8
Chain Saw Safety Manual  
English  
If you are inexperienced with a chain  
saw, plunge-cutting should not be  
attempted. Seek the help of a  
professional.  
Warning!  
2
In order to reduce the risk of personal  
injury, never stand directly behind the  
tree when it is about to fall, since part of  
the trunk may split and come back  
towards the operator (barber-chairing),  
or the tree may jump backwards off the  
stump. Always keep to the side of the  
falling tree. When the tree starts to fall,  
withdraw the bar, shut off the engine  
and walk away on the preplanned  
4
The plunge cut is made with the guide  
bar nose. Begin the plunge cut by  
applying the lower portion of the guide  
bar nose to the tree at an angle. Cut until  
the depth of the kerf is about the same  
as the width of the guide bar. Next, align  
the saw in the direction in which the  
recess is to be cut.  
escape path. Watch out for falling limbs.  
With the saw at full throttle, insert the  
guide bar in the trunk.  
Avoid repositioning the saw more than  
necessary. When repositioning for the  
next cut, keep the guide bar fully  
engaged in the kerf to keep the felling  
cut straight. If the saw begins to pinch,  
insert a wedge to open the cut. On the  
last cut, do not cut the hinge.  
Warning!  
Be extremely careful with partially fallen  
trees which are poorly supported. When  
the tree hangs or for some other reason  
does not fall completely, set the saw  
aside and pull the tree down with a  
cable winch, block and tackle or tractor.  
If you try to cut it down with your saw,  
you may be injured.  
Plunge-cut method  
Timber having a diameter more than  
twice the length of the guide bar requires  
the use of the plunge-cut method before  
making the felling cut.  
Limbing  
Enlarge the plunge cut as shown in the  
illustration.  
Limbing is removing the branches from a  
fallen tree.  
First, cut a large, wide felling notch.  
Make a plunge cut in the center of the  
notch.  
Warning!  
There is an extreme danger of kick-  
back at this point. Extra caution must  
be taken to maintain control of the  
saw. To make the felling cut, follow  
the sectioning method described  
previously.  
Warning!  
There is an extreme danger of kickback  
during the limbing operation. Do not  
work with the nose of the bar. Be  
extremely cautious and avoid contact-  
ing the log or other limbs with the nose  
of the guide bar.  
Chain Saw Safety Manual  
19  
English  
Do not stand on a log while limbing it –  
you may slip or the log may roll.  
Warning!  
1
2
Start limbing by leaving the lower limbs  
to support the log off the ground. When  
underbucking freely hanging limbs, a  
pinch may result or the limb may fall,  
causing loss of control. If a pinch occurs,  
stop the engine and remove the saw by  
lifting the limb.  
When bucking, do not stand on the log.  
Make sure the log will not roll downhill. If  
on a slope, stand on the uphill side of  
the log. Watch out for rolling logs.  
Cut only one log at a time.  
Shattered wood should be cut very  
carefully. Sharp slivers of wood may be  
caught and flung in the direction of the  
operator of the saw.  
Warning!  
2
Be extremely cautious when cutting  
limbs or logs under tension (spring  
poles). The limbs or logs could spring  
back toward the operator and cause  
loss of control of the saw and severe or  
fatal injury to the operator.  
1
Logs under strain:  
Bucking  
Risk of pinching! Always start relieving  
cut (1) at compression side.Then make  
bucking cut (2) at tension side. If the saw  
pinches, stop the engine and remove it  
from the log.  
Only properly trained professionals  
should work in an area where the logs,  
limbs and roots are tangled. Working in  
"
blow down" areas is extremely  
hazardous. Drag the logs into a clear  
area before cutting. Pull out exposed  
and cleared logs first.  
When cutting small logs, place log  
through "V" – shaped supports on top of  
a sawhorse. Never permit another  
person to hold the log. Never hold the  
log with your leg or foot.  
MAINTENANCE, REPAIR AND  
STORING  
Maintenance, replacement, or repair  
of the emission control devices and  
systems may be performed by any  
nonroad engine repair establishment  
or individual. However, if you make a  
warranty claim for a component  
which has not been serviced or  
Bucking is cutting a log into sections.  
2
0
Chain Saw Safety Manual  
English  
maintained properly or if  
nonapproved replacement parts were  
used, STIHL may deny coverage.  
Tighten all nuts, bolts and screws except  
the carburetor adjustment screws after  
each use.  
Warning!  
Use the specified spark plug and make  
sure it and the ignition lead are always  
clean and in good condition. Always  
press spark plug boot snugly onto spark  
plug terminal of the proper size. (Note: If  
terminal has detachable SAE adapter  
nut, it must be securely attached.) A  
loose connection between spark plug  
terminal and the ignition wire connector  
in the boot may create arcing that could  
ignite combustible fumes and cause a  
fire.  
Warning!  
Warning!  
Use only identical STIHL replacement  
parts for maintenance and repair. Use of  
non-STIHL parts may cause serious or  
fatal injury.  
In order for the chain brake on your  
STIHL chain saw to properly perform its  
function of reducing the risk of kickback  
and other injuries, it must be properly  
maintained. Like an automobile brake, a  
chain saw chain brake incurs wear each  
time it is engaged.  
Strictly follow the maintenance and  
repair instructions in the appropriate  
section of your instruction manual.  
Please refer to the maintenance chart in  
this manual.  
The amount of wear will vary depending  
upon usage, conditions under which the  
saw is used and other factors. Excessive  
wear will reduce the effectiveness of the  
chain brake and can render it  
Warning!  
Warning!  
Never test the ignition system with the  
spark plug boot removed from the spark  
plug or with a removed spark plug, since  
uncontained sparking may cause a fire.  
Always stop the engine and make sure  
that the cutting tool is stopped before  
doing any maintenance or repair work or  
cleaning the power tool.  
inoperable.  
For the proper and effective operation of  
the chain brake, the brake band and  
clutch drum must be kept free of dirt,  
grease and other foreign matter which  
may reduce friction of the band on the  
drum.  
Warning!  
Warning!  
Do not operate your chain saw if the  
muffler is damaged, missing or modi-  
fied. An improperly maintained muffler  
will increase the risk of fire and hearing  
loss.  
Do not attempt any maintenance or  
repair work not described in your  
instruction manual. Have such work per-  
formed by your STIHL servicing dealer  
only. For example, if improper tools are  
used to remove the flywheel or if an  
improper tool is used to hold the fly-  
wheel in order to remove the clutch,  
structural damage to the flywheel could  
occur andcouldsubsequently causethe  
flywheel to burst.  
For these reasons, each STIHL chain  
saw should be returned to trained  
personnel such as your STIHL servicing  
dealer for periodic inspection and  
servicing of the brake system according  
to the following schedule:  
If your muffler was equipped with a  
spark-arresting screen to reduce the risk  
of fire, never operate your saw if the  
screen is missing or damaged.  
Remember that the risk of forest fires is  
greater in hot or dry weather.  
Heavy usage - every three months,  
Moderate usage - twice a year,  
Occasional usage - annually.  
The chain saw should also be returned  
immediately for maintenance whenever  
the brake system cannot be thoroughly  
cleaned or there is a change in its  
operating characteristics.  
Keep the chain, bar and sprocket clean;  
replace worn sprockets or chains. Keep  
the chain sharp. You can spot a dull  
chain when easy-to-cut wood becomes  
hard to cut and burn marks appear on  
the wood. Keep the chain at proper  
tension.  
Wear gloves when handling or  
performing maintenance on saw chains.  
Chain Saw Safety Manual  
21  
English  
For any maintenance of the emission  
control system please refer to the  
maintenance chart and to the limited  
warranty statement near the end of the  
instruction manual.  
Store chain saw in a dry place and away  
from children. Before storing for longer  
than a few days, always empty the fuel  
tank (see chapter "Storing the Machine"  
in the instruction manual).  
2
2
Chain Saw Safety Manual  
English  
Maintenance and Care  
The following maintenance intervals apply for normal operating conditions only. If your daily working  
time is longer or operating conditions are difficult (very dusty work area, resin-rich wood, tropical  
wood, etc.), shorten the specified intervals accordingly. If you only use the saw occasionally, extend  
the intervals accordingly.  
Visual inspection (condition, leaks)  
X
X
Complete machine  
Clean  
X
Throttle trigger, trigger interlock, choke lever, stop  
switch, Master Control lever (depending on  
version)  
Check operation  
X
X
X
X
Check operation  
Have checked by dealer1)  
Check  
Chain brake  
X
X
X
Pickup body/filter in fuel tank  
Clean, replace filter element  
Replace  
X
X
X
X
Fuel tank  
Clean  
X
X
Chain oil tank  
Chain Lubrication  
Clean  
Check  
X
X
X
Inspect, also check sharpness  
Check chain tension  
Sharpen  
X
X
Saw chain  
X
X
X
X
Check (wear, damage)  
Clean and turn over  
Deburr  
X
Guide bar  
X
X
Replace  
X
Chain sprocket  
Air filter  
Check  
Clean  
X
X
Replace  
X
X
Check  
X
Anti-vibration elements  
Have replaced by dealer1)  
Chain Saw Safety Manual  
23  
English  
The following maintenance intervals apply for normal operating conditions only. If your daily working  
time is longer or operating conditions are difficult (very dusty work area, resin-rich wood, tropical  
wood, etc.), shorten the specified intervals accordingly. If you only use the saw occasionally, extend  
the intervals accordingly.  
Cooling inlets  
Cylinder fins  
Clean  
X
X
Clean  
X
Check idle adjustment – chain must not rotate  
Adjusting Idle Speed  
X
X
Carburetor  
X
X
Readjust electrode gap  
Replace after 100 hours of operation  
X
X
Spark plug  
All accessible screws and nuts (not adjusting  
2
)
Retighten  
screws)  
Check1)  
Spark arresting screen in muffler (not all markets)  
Clean, replace if necessary1)  
X
Check  
X
Chain catcher  
Safety labels  
Replace  
Replace  
X
X
1
2
)
STIHL recommends a STIHL servicing dealer.  
Firmly tighten down the cylinder base screws of professional saws (3.4 kW or more) after 10 to 20 hours of operation.  
)
2
4
Chain Saw Safety Manual  
English  
Main Parts  
1
2
3
4
Shroud Twist Lock  
Carburetor Adjusting Screws  
1
)
Fuel Pump (Easy Start )  
13  
Shutter (Summer and Winter  
Position, only MS 211)  
7
5
6
7
8
9
1
1
1
Chain Brake  
14  
4
Chain Sprocket  
1
Chain Sprocket Cover  
Chain Catcher  
3
8
2
Chain Tensioner (lateral)  
0 Bumper Spike  
1 Guide Bar  
5
10  
6
11  
2 Oilomatic Saw Chain  
9
7
13 Adjusting Wheel for Quick Chain  
1)  
Tensioner  
12  
1
4 Handle of Wingnut (Quick Chain  
8
1)  
Tensioner )  
1
1
1
1
5 Oil Filler Cap  
6 Muffler  
7 Front Hand Guard  
8 Front Handle (Handlebar)  
17  
18  
19  
19 Spark Plug Boot  
2
2
0 Starter Grip  
1 Fuel Filler Cap  
16  
20  
22 Master Control Lever  
2
2
3 Throttle Trigger  
24  
4 Throttle Trigger Lockout  
15  
22  
25 Rear Handle  
25  
2
#
6 Rear Hand Guard  
23  
Serial Number  
26  
#
21  
1
)
Depending on Model  
Chain Saw Safety Manual  
25  
English  
Definitions  
12 Oilomatic Saw Chain  
22 Master Control Lever  
A loop consisting of cutters, tie  
straps and drive links.  
Lever for choke control, starting  
throttle, run and stop switch  
position.  
1
2
3
Shroud Twist Lock  
Lock for shroud.  
13 Adjusting Wheel for Quick Chain  
Tensioner  
23 Throttle Trigger  
Carburetor Adjusting Screws  
Permits precise adjustment of chain  
tension.  
Controls the speed of the engine.  
For tuning the carburetor.  
2
2
4 Throttle Trigger Lockout  
Fuel Pump  
1
4 Handle of Wingnut (Quick Chain  
Must be depressed before the  
throttle trigger can be activated.  
Provides additional fuel feed for a  
cold start.  
Tensioner)  
Must be released to allow chain to  
be tensioned with adjusting wheel.  
5 Rear Handle  
4
5
Shutter  
The support handle for the right  
hand, located at the rear of the saw.  
With summer and winter positions.  
Carburetor is heated in winter  
position.  
1
5 Oil Filler Cap  
For closing the oil tank.  
26 Rear Hand Guard  
1
6 Muffler  
Gives added protection to  
operator's right hand.  
Chain Brake  
Reduces engine exhaust noise and  
diverts exhaust gases away from  
operator.  
A device to stop the rotation of the  
chain. Is activated in a kickback  
situation by the operator's hand or  
by inertia.  
Guide Bar Nose  
The exposed end of the guide bar.  
(not illustrated, see chapter  
17 Front Hand Guard  
Provides protection against  
projecting branches and helps  
prevent left hand from touching the  
chain if it slips off the handlebar. It  
also serves as the lever for chain  
brake activation.  
"Tensioning the Saw Chain")  
6
7
8
Chain Sprocket  
The toothed wheel that drives the  
saw chain.  
Clutch  
Couples engine to chain sprocket  
when engine is accelerated beyond  
idle speed. (not illustrated)  
Chain Sprocket Cover  
Covers the clutch and chain  
sprocket.  
Anti-Vibration System  
1
1
2
2
8 Front Handle (Handlebar)  
The anti-vibration system includes a  
number of anti-vibration elements  
designed to reduce the  
transmission of vibrations created  
by the engine and cutting  
Chain Catcher  
Handlebar for the left hand at the  
front of the saw.  
Helps to reduce the risk of operator  
contact by a chain if it breaks or  
comes off the bar.  
9 Spark Plug Boot  
Connects the spark plug with the  
ignition lead.  
9
1
1
Chain Tensioner (lateral)  
attachment to the operator's hands.  
(
not illustrated)  
Permits precise adjustment of chain  
tension.  
0 Starter Grip  
The grip of the pull starter, for  
starting the engine.  
0 Bumper Spike  
Toothed stop for holding saw steady  
against wood.  
1 Fuel Filler Cap  
For closing the fuel tank.  
1 Guide Bar  
Supports and guides the saw chain.  
2
6
Chain Saw Safety Manual  
English  
Chain Saw Safety Manual  
27  
English  
2
8
Chain Saw Safety Manual  
!
WARNING!  
The engine exhaust from this product  
contains chemicals known to the State  
of California to cause cancer, birth  
defects or other reproductive harm.  
0
457-184-3021  
englisch USA  
U
www.stihl.com  
*
04571843021*  
0457-184-3021  


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