Poulan Pro PP1150E27 Snow Blower Parts Lookup List Manual 96198003301

IMPORTANT MANUAL

Do Not Throw Away

OWNER'S MANUAL

MODEL NUMBER:

PP1150E27

SNOW THROWER

WARNING:

Read the Owner's Manual and follow all Warnings and Safety Instructions. Failure to do so can result in serious injury.

Always Wear Eye Protection During Operation

429264 07.22.09 CL Printed in the U.S.A.

IMPORTANT

Safe Operation Practices for Walk-Behind Snow Throwers

This snow thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury.

Look for this symbol to point out im- portant safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

WARNING: Always disconnect spark plug wire and place it where it cannot contact plug in order to prevent acci- dental starting when setting up, trans- porting, adjusting or making repairs.

WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping sur- faces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porches or other such structures or buildings.

WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

CAUTION: Muffler and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.

WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemi- cals known to the State of California to cause cancer and birth defects or other reproductive harm.

Training

1.Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2.Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.

3.Keep the area of operation clear of all persons, par- ticularly small children.

4.Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.

Preparation

1.Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.

2.Disengage all clutches and shift into neutral before starting the engine (motor).

3.Do not operate the equipment without wearing adequate winter garments. Avoid loose fitting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.

4.Handle fuel with care; it is highly flammable

(a)Use an approved fuel container.

(b)Never add fuel to a running engine or hot en- gine.

(c)Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

(d)Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground, away from your vehicle, before filling.

(e)When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

(f)Keep the nozzle in contact with the rim of the fuel tank or container opening at all times, until refuel- ing is complete. Do not use a nozzle lock-open device.

(g)Replace gasoline cap securely and wipe up spilled fuel.

(h)If fuel is spilled on clothing, change clothing im- mediately.

5.Use extension cords and receptacles as specified by the manufacturer for all units with electric drive motors or electric starting motors.

6.Adjust the collector housing height to clear gravel or crushed rock surface.

7.Never attempt to make any adjustments while the engine (motor) is running (except when specifically recommended by manufacturer).

8.Always wear safety glasses or eye shields during op- eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.

Operation

1.Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.

2.Exercise extreme caution when operating on or cross- ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

3.After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.

4.If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.

5.Stop the engine (motor) whenever you leave the oper- ating position, before unclogging the collector/impeller housing or discharge chute, and when making any

2

repairs, adjustments or inspections.

 

6.When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impel- ler and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the engine.

7.Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.

8.Exercise extreme caution when operating on slopes.

9.Never operate the snow thrower without proper guards, and other safety protective devices in place and work- ing.

10.Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.

11.Do not overload the machine capacity by attempting to clear snow at too fast a rate.

12.Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.

13.Disengage power to the collector/impeller when snow thrower is transported or not in use.

14.Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).

15.Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a firm hold on the handles. Walk; never run.

16.Never touch a hot engine or muffler.

Clearing a Clogged Discharge Chute

Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis- charge chute. To clear the chute:

1.SHUT THE ENGINE OFF!

2.Wait 10 seconds to be sure the impeller blades have stopped rotating.

3.Always use a clean-out tool, not your hands.

Maintenance and Storage

1.Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.

2.Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.

3.Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.

4.Maintain or replace safety and instruction labels, as necessary.

5.Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.

CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and manufac- tured to give best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this unit.

Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower properly. Always observe the “SAFETY RULES”.

SERIAL NUMBER: ___________________________

DATE OF PURCHASE: _______________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

PRODUCT SPECIFICATIONS

Gasoline Capacity

3.0 Quarts (2,84 Liters)

and Type:

Unleaded Regular only

 

 

Oil Type

SAE 5W-30 or 10W-30

(API SG–SL):

Synthetic SAE 5W-30

 

 

Oil Capacity:

18 Ounces (0,5 Liters)

 

 

Spark Plug:

Champion RJ19LM

Gap:

0.030" (0,762 mm)

 

 

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your snow thrower.

Follow the instructions under “Maintenance” and “Stor- age” sections of this owner’s manual.

TABLE OF CONTENTS

SAFETY RULES

2-3

 

MAINTENANCE

14-15

PRODUCT SPECIFICATIONS

3

 

SERVICE AND ADJUSTMENTS

16-18

CUSTOMER RESPONSIBILITIES

3

 

STORAGE

19

ASSEMBLY / PRE-OPERATION

4-7

 

TROUBLESHOOTING

20

OPERATION

8-13

 

REPAIR PARTS

22-41

MAINTENANCE SCHEDULE

14

3

WARRANTY

BACK COVER

PARTS PACKED SEPARATELY IN CARTON

(1) MULTI-

WRENCH

(180684)

(1) POWER CORD

SAFTEY IGNITION KEY(S)

(198563)

(193071)

(1) AUGER CONTROL ROD

(1) DISCHARGE CHUTE

EXTRA SHEAR BOLTS AND NUTS

(2) SHOULDER

(2) LOCKNUTS

BOLT 1/4-20 x 1-3/4

1/4-20

(192090)

(73800400)

ROTATOR HEAD MOUNTING

(3) RETAINER SPRINGS (169675)

(1) WASHER 3/8

(1) LOCKNUT 3/8

(19131316)

(73800600)

CHUTE DEFLECTOR REMOTE CONTROL

(1) LOCKNUT

(1) CARRIAGE BOLT

(1) LOCKNUT

(1) SHOULDER

(1) SPRING

5/16-18

5/16-18 x 5/8

1/4-20

BOLT 1/4-20

(751153)

(72250505)

(191730)

(179829)

(184505)

(2)FLAT WASHERS

(2)CARRIAGE BOLTS 3/8-16 x 2.25

(2)HANDLE KNOBS

ASSEMBLY / PRE-OPERATION

Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow thrower. Reading the entire manual will familiar- ize you with the unit, which will assist you in assembly, operation and maintenance of the product.

Your new snow thrower has been assembled at the factory with the exception of those parts left unassembled for ship- ping purposes. All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.

2.Cut down all four corners of carton and lay panels flat.

3.Remove the two (2) screws securing the auger housing to the pallet.

4.Remove all packing materials except plastic tie holding speed control rod to lower handle.

5.Remove the two (2) plastic ties securing the upper handle to the pallet.

6.Remove snow thrower from carton and check carton thoroughly for additional loose parts.

HOW TO SET UP YOUR SNOW THROWER

TOOL BOX (See Fig. 10)

REMOVE SNOW THROWER FROM CARTON

 

A toolbox is provided on your snow thrower. The toolbox is

1. Remove all accessible loose parts and parts boxes

 

located on top of the belt cover. Store the extra shear bolts,

 

nuts and multi-wrench provided in parts bag in the toolbox.

from carton.

4

 

 

ASSEMBLY / PRE-OPERATION

NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making adjustments to the skid plates.

UNFOLD UPPER HANDLE

1.Raise upper handle to the operating position and tighten handle knobs securely. Additional carriage bolts, washers and handle knobs are in bag of parts. Use to secure upper handle to lower handle. Install in lower holes in handles.

INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)

1.Remove plastic tie securing rod to lower handle.

2.Insert rod into speed control bracket and secure with retainer spring.

SPEED

CONTROL

ROD

PLASTIC TIE

UPPER

HANDLE

HANDLE

KNOB

LOWER

HANDLE

FIG. 1

SPEED CONTROL ROD

 

RETAINER

 

SPRING

SPEED

SPEED

CONTROL

CONTROL

BRACKET

LEVER

FIG. 2

INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)

The traction drive control rod is installed on the snow thrower.

1.Remove plastic tie securing rod to lower handle.

2.With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.

PLASTIC TIE

TRACTION DRIVE

CONTROL ROD

VINYL

SLEEVE

FIG. 3

TRACTION DRIVE

RETAINER

CONTROL LEVER

SPRING

 

TRACTION

 

DRIVE

 

CONTROL

 

ROD

DRIVE

 

CONTROL

 

BRACKET

 

FIG. 4

5

ASSEMBLY / PRE-OPERATION

INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)

1.Retrieve vinyl sleeve and spring from bag of parts and retrieve the auger control rod from carton chute tray. Slide straight rod end through the small hole in the vinyl sleeve. Hook spring in hole in rod end.

2.Hook end of spring into control arm with loop opening up as shown. (See Fig. 5)

3.With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.

AUGER

CONTROL

ROD

VINYL

SLEEVE

CONTROL

ARM

LOOP

OPENING

UP

FIG. 5

AUGER CONTROL ROD

AUGER

RETAINER

CONTROL

LEVER

SPRING

 

 

AUGER

CONTROL

BRACKET

FIG. 6

INSTALL DISCHARGE CHUTE / CHUTE ROTATER HEAD (See Fig. 7)

NOTE: The multi-wrench provided in your parts bag may be used to install the chute rotater head.

1.Place discharge chute assembly on top of chute base with discharge opening toward front of snow thrower.

2.Position chute rotater head over chute bracket. If neces- sary, rotatechute assembly to align square and pin on un- derside of chute rotater head with holes in chute bracket.

3.With chute rotater head and chute bracket aligned, position chute rotater head on pin and threaded stud of mounting bracket.

4.Install 3/8 washer and locknut on threaded stud and tighten securely.

CHUTE

 

 

ROTATER

 

3/8 LOCKNUT

HEAD

 

 

 

 

3/8 WASHER

 

 

PIN

 

 

THREADED

 

 

STUD

 

ALIGN BEFORE

ROTATER HEAD

CHUTE

MOUNTING

BRACKET

TIGHTENING LOCKNUT

BRACKET

FIG. 7

6

ASSEMBLY / PRE-OPERATION

INSTALL CHUTE DEFLECTOR REMOTE CONTROL (See Figs. 8 and 9)

1.Install remote cable bracket to discharge chute with 5/16-18 carriage bolt and 5/16-18 locknut as shown. Tighten securely.

2.Install remote cable eyelet to chute deflector with 1/4-20 shoulder bolt and 1/4-20 locknut as shown. Tighten nut securely. Cable eyelet will be loose on shoulder bolt.

3.Install spring hooks between hex nuts on chute rotater head and into hole in chute deflector as shown.

1/4-20

SPRING

CHUTE

SHOULDER

DEFLECTOR

BOLT

 

 

HOOK

 

BETWEEN

 

HEX NUTS

 

ON CHUTE

1/4-20

ROTATER

LOCKNUT

HEAD

 

5/16-18

 

CARRIAGE

 

BOLT

CABLE

 

EYELET

 

REMOTE

 

CABLE

 

BRACKET

 

5/16-18

 

LOCKNUT

 

FIG. 8

CHUTE DEFLECTOR

CONTROL LEVER

FIG. 9

CHECK TIRE PRESSURE

The tires on your snow thrower were overinflated at the fac- tory for shipping purposes. Correct and equal tire pressure is important for best snow throwing performance.

Reduce tire pressure to 14-17 PSI.

7

OPERATION

KNOW YOUR SNOW THROWER

READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand their meaning.

DANGER

 

 

 

PRIMER

 

 

OR WARNING

READ AND FOLLOW ALL SAFETY INFORMATION

AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT. FORWARD REVERSE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.

IGNITION KEY.

 

INSERT TO START

 

AND RUN,

 

PULL OUT TO STOP.

 

DISENGAGED

ENGAGED

 

SNOW

TRACTION

DISCHARGE

DRIVE CONTROL

 

8

OPERATION

GASOLINE

FILLER CAP

MUFFLER

CHOKE CON-

TROL

PRIMER

SAFETY

IGNITION

KEYON / OFF SWITCH

NOTE: ITEMS ABOVE

ARE SHOWN IN

THEIR TYPICAL

LOCATION ON THE

ENGINE. ACTUAL

LOCATION MAY

VARY WITH THE

ENGINE ON YOUR

UNIT.

AUGERS

ELECTRIC AUGER

START BUTTON CONTROL LEVER

RECOIL (AUXILIARY)

STARTER

HANDLE

CHUTE

DEFLECTOR

DISCHARGE

CHUTE

CLEAN-OUT TOOL

FIG. 10

DISCHARGE CHUTE CONTROL LEVER

DRIVE SPEED

DEFLECTOR REMOTE

CONTROL LEVER

CONTROL LEVER

TRACTION

DRIVE

CONTROL

LEVER

LH TURN

TRIGGER

LIGHT

HANDLE

KNOB

MUFFLER

TOOLBOX

SKID PLATE

MEETS A.N.S.I. SAFETY REQUIREMENTS

Our snow throwers conform to the standards of the American National Standards Institute.

Toolbox - used to store spare shear bolts, locknuts and wrench.

Safety ignition key - must be inserted for the engine to start and run. Remove when snow thrower is not in use.

Electric start button – used for starting the engine.

Recoil (auxiliary) starter handle – used for starting the engine.

Primer - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine.

Throttle/engine control - used to select either FAST or SLOW engine speed and to STOP the engine.

Choke control - used for starting a cold engine. ON / OFF switch - used to STOP the engine.

LH and RH turn triggers - used to steer the snow thrower.

Drive speed control lever - used to select forward or reverse motion and speed of snow thrower.

Traction drive control lever - used to engage power- propelled forward or reverse motion of snow thrower.

Auger control lever - used to engage auger motion (throw snow).

Discharge chute control lever - used to change the direc- tion the snow is thrown.

Skid plate - used to adjust height of scraper bar from the ground

Deflector remote control lever - used to change the distance the snow is thrown.

9

OPERATION

The operation of any snow thrower can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating your snow thrower or performing any adjust- ments or repairs. We recommend standard safety glasses

or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR SNOW THROWER

Know how to operate all controls before adding fuel or attempting to start the engine.

STOPPING

TRACTION DRIVE

Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

AUGER

Release the auger control lever to stop throwing snow.

ENGINE

1.Move ON / OFF switch to “OFF” position.

2.Remove (do not turn) safety ignition key to prevent unauthorized use.

NOTE: Never use choke to stop engine.

TO USE CHOKE CONTROL (See Fig. 11)

The choke control is located on the engine. Use the choke control whenever you are starting a cold engine. Do not use to start a warm engine.

To engage choke, turn knob counterclockwise. Slowly turn knob clockwise to disengage.

OFF

 

 

FULL

 

 

 

 

 

FIG. 11

TO CONTROL SNOW DISCHARGE (See Fig. 12)

WARNING: Snow throwers have ex- posed rotating parts, which can cause severe injury from contact, or from ma- terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.

WARNING: If the discharge chute or auger become clogged, shut-off engine and wait for all moving parts to stop. Use the clean-out tool, NOT YOUR HANDS, to unclog the chute and/or auger.

The DIRECTION in which snow is to be thrown is controlled by the discharge chute control lever.

To change the discharge chute position, press down- ward on discharge chute control lever and move lever left or right until chute is in desired position. Be sure lever springs back and locks into desired position.

The DISTANCE that snow is thrown is controlled by the posi- tion of the chute deflector. Set the deflector low to throw snow ashortdistance;setthedeflectorhighertothrowsnowfarther.

Press downward on chute deflector control lever and move lever forward to raise the deflector and increase the distance. Move lever back to lower the deflector and decrease the distance. Be sure lever springs back and locks into desired position.

DISCHARGE CHUTE

CONTROL LEVER

CHUTE DEFLECTOR

REMOTE CONTROL LEVER

FIG. 12

10

OPERATION

TO THROW SNOW (See Fig. 13)

The auger rotation is controlled by the auger control lever located on the right side handle.

Squeeze auger control lever to handle to engage the auger and throw snow.

Release the auger control lever to stop throwing snow.

AUGER

CONTROL

LEVER

FIG. 13

USING THE CLEAN-OUT TOOL (See Fig. 14)

In certain snow conditions, the discharge chute may be- come clogged with ice and snow. Use the clean-out tool to dislodge this blockage.

When cleaning, repairing, or inspecting, make certain all controls are disengaged and the au- ger/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the spark plug to prevent ac- cidental starting.

Release the auger control lever and shut off the engine.

Remove the clean-out tool from it's mounting clip. Grasp the tool firmly by the handle and push and twist the tool into the discharge chute to dislodge the blockage.

After the packed snow has been dislodged, return the clean- out tool to it's mounting clip by pushing it into the clip.

Make sure the discharge chute is pointed in a safe direc- tion (no vehicles, buildings, people, or other objects are in the direction of discharge) before restarting engine.

Restart the engine, then squeeze the auger control lever to the handle to clear snow from the auger hous- ing and the discharge chute.

DISCHARGE CHUTE

CLEAN-OUT

TOOL

MOUNTING

CLIP

TO MOVE FORWARD AND BACKWARD (See Fig. 15)

SELF-PROPELLING, forward and reverse movement of the snow thrower, is controlled by the traction drive control lever located on the left side handle.

Squeeze traction drive control lever to handle to engage the drive system.

Release traction drive control lever to stop the forward or reverse movement of the snow thrower.

SPEED and DIRECTION are controlled by the drive speed control lever.

Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac- tion drive control lever. Be sure lever springs back and locks into desired position.

CAUTION: Do not move speed control lever when traction drive control lever is engaged. Damage to the snow thrower can result.

Slower speeds are for heavier snow and faster speeds are for light snow and transporting the snow thrower. It is recommended that you use a slower speed until you are familiar with the operation of the snow thrower.

NOTE: When both traction drive and auger control levers are engaged, the traction drive control lever will lock the auger control lever in the engaged position. This will allow you to release your right hand from the handle and adjust the discharge chute direction without interrupting the snow throwing process.

TRACTION DRIVE

CONTROL LEVER

DRIVE SPEED

CONTROL LEVER

FIG. 15

POWER STEERING OPERATION (See Fig. 16)

Steering triggers are used to assist in steering your snow thrower. The triggers are located on the underside of each handle. When a trigger is squeezed, it disen- gages the drive wheel on that side of snow thrower and allows it to turn in that direction.

To turn left – squeeze left side trigger.

To turn right – squeeze right side trigger.

FIG. 14

11

OPERATION

LH TURN

RH TURN

TRIGGER

TRIGGER

FIG. 16

TO ADJUST SKID PLATES (See Fig. 17)

NOTE: The wrench provided in your parts bag may be used to adjust the skid plates.

Skid plates are located on each side of the auger housing and adjust the clearance between the scraper bar and the ground surface. Adjust skid plates evenly to proper height for current surface conditions. For removal of snow in normal conditions, such as a paved driveway or sidewalk, place skid plates in the highest position (lowest scraper clearance) to give a 1/8" clearance between the scraper bar and the ground. Use a middle position if the surface to be cleared is uneven.

NOTE: It is not recommended to operate the snow thrower over gravel or rocky surfaces. Objects such as gravel, rocks or other debris, can easily be picked up and thrown by the impeller, which can cause serious personal injury, property damage or damage to the snow thrower.

If snow thrower must be operated over gravel surface, use extra caution and be sure skid plates are adjusted to lowest (highest scraper clearance) position.

1.Shut off engine and wait for all moving parts to stop.

2.Adjust skid plates by loosening the hex nuts, then mov- ing skid plate to desired position. Be sure both plates are adjusted evenly. Tighten securely.

HIGH POSITION

 

(LOW GROUND

 

CLEARANCE)

 

 

AUGER

 

HOUSING

 

SCRAPER BAR

HEX

SKID PLATE

NUTS

LOW POSITION (HIGH GROUND CLEARANCE)

FIG. 17

SCRAPER BAR (See Fig. 17)

The scraper bar is not adjustable, but is reversible. After considerable use it may become worn. When it has worn almost to the edge of the housing, it can be reversed, providing additional service before requiring replacement. Replace a damaged or worn scraper bar.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine on your snow thrower has been shipped, from the factory, already filled with oil.

1.Check engine oil with snow thrower on level ground.

2.Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

To change engine oil, see “TO CHANGE ENGINE OIL” in the Maintenance section of this manual.

ADD GASOLINE (See Fig. 18)

Fill fuel tank to bottom of tank filler neck. Do not over- fill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

WARNING: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

CAUTION: Alcohol blended fuels (called gaso- hol or using ethanol or methanol) can attract moisture which leads to separation and forma- tion of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Empty the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CHOKE

ENGINE OIL

GASOLINE

CONTROL

FILL CAP / DIPSTICK

FILLER CAP

STARTER

BUTTON

PRIMER

RECOIL

 

SAFETY

STARTER

HANDLE

IGNITION

ON / OFF

KEY

SWITCH

 

NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION. ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.

12

FIG. 18

OPERATION

TO START ENGINE

Your snow thrower engine is equipped with both a 120 Volt A.C. electric starter and a recoil starter. The electric starter is equipped with a three-wire power cord and plug and is designed to operate on 120 Volt A.C. household current.

Be sure your house is a 120 Volt A.C. three-wire grounded system. If you are uncertain, consult a licensed electrician.

WARNING: Do not use the electric starter if your house is not a 120 Volt A.C. three-wire grounded system. Seri- ous personal injury or damage to your snow thrower could result.

COLD START - ELECTRIC STARTER

1.Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place ON / OFF switch in “ON” position.

3.Rotate choke control to “FULL” position.

4.Connect the power cord to the engine.

5.Plug the other end of the power cord into a three-hole grounded 120 Volt A.C. receptacle.

NOTE: Do not use primer when starting engine with the electric starter.

6. Push starter button until engine starts.

IMPORTANT: Do not crank engine more than five continu- ous seconds between each time you try to start. Wait 5 to 10 seconds between each attempt.

7.When the engine starts, release the starter button and slowly move the choke control to the “OFF” position.

8.Disconnect the power cord from the receptacle first, then from the engine.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operat- ing temperature.

WARM START - ELECTRIC STARTER

Follow the steps above, keeping the choke control in the “OFF” position.

COLD START - RECOIL STARTER

1.Insert safety ignition key (tied to recoil start cord) into ignition slot until it clicks. DO NOT turn the key. Keep the extra safety ignition key in a safe place.

2.Place ON / OFF switch in “ON” position.

3.Rotate choke control to “FULL” position.

4.Push the primer four (4) times if the temperature is below 15°F, or two (2) times if temperature is between 15° and 50°F. If temperature is above 50°F, priming is not necessary.

NOTE: Over priming may cause flooding, preventing the engine from starting. If you do flood the engine, wait a few minutes before attempting to start and DO NOT push the primer.

5.Pull recoil starter handle quickly. Do not allow starter rope to snap back.

6.When the engine starts, release the recoil starter handle and slowly move the choke control to the “OFF” posi- tion.

Allow the engine to warm up for a few minutes. Engine will not develop full power until it has reached normal operat- ing temperature.

WARM START - RECOIL STARTER

Follow the steps above, keeping the choke in the “OFF” position. DO NOT push the primer.

BEFORE STOPPING

Run the engine for a few minutes to help dry off any mois- ture on the engine.

IF RECOIL STARTER HAS FROZEN

If the recoil starter has frozen and will not turn the engine, proceed as follows:

1.Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible.

2.Release the recoil starter handle and let it snap back against the starter.

If the engine still fails to start, repeat the above steps or use the electric starter.

SNOW THROWING TIPS

Go slower in deep, freezing or heavy wet snow. Use the drive speed control, NOT the ON / OFF switch, to adjust speed.

It is easier and more efficient to remove snow imme- diately after it falls.

The best time to remove snow is the early morning. At this time the snow is usually dry and has not been ex- posed to the direct sun and warming temperatures.

Slightly overlap each successive path to ensure all snow will be removed.

Throw snow downwind whenever possible.

Adjust the skid plates to proper height for current snow conditions. See “TO ADJUST SKID PLATES” in this section of this manual.

For extremely heavy snow, reduce the width of snow removal by overlapping previous path and moving slowly.

Keep engine clean and clear of snow during use. This will help air flow and extend engine life.

After snow-throwing is completed, allow engine to run for a few minutes to melt snow and ice off the engine.

Clean the entire snow thrower thoroughly after each use and wipe dry so it is ready for next use.

WARNING: Do not operate snow thrower if weather conditions impair visibility. Throwing snow during a heavy, windy snowstorm can blind you and be hazardous to the safe operation of the snow thrower.

13

MAINTENANCE

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain snow thrower as instructed in this manual. Some adjustments will need to be made periodically to properly maintain your snow thrower.

At least once a season, check to see if you should make any of the adjustments described in the Service and Ad- justments section of this manual.

At least once a year, you should replace the spark plug and check belts for wear. A new spark plug will help your engine run better and last longer.

Follow the maintenance schedule in this manual.

NOTE: Use only Original Equipment Manufacturer (OEM) parts to service this unit. Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator.

BEFORE EACH USE

1.Check engine oil level.

2.Check for loose fasteners.

3.Check controls to be sure they are functioning properly.

LUBRICATION

Keep your snow thrower well lubricated (See “LUBRICATION CHART”).

SAE 5W-30 Motor Oil

See “ENGINE” in

Maintenance section

General

Purpose

Grease

Pivot points

Engine oil

Auger grease fittings

SNOW THROWER

Always observe the safety rules when performing any maintenance.

TIRES

Maintain proper air pressure in both tires (14–17 PSI).

Keep tires free of gasoline and oil, which can harm rubber.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

14

MAINTENANCE

BELTS

Check belts for deterioration and wear after every 50 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. (See “TO REMOVE BELT COVER” in the Service and Adjustments section of this manual).

The belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest dealer. Using other than OEM belts can cause personal injury or damage to the snow thrower.

AUGER GEAR CASE

The gear case was filled with lubricant to the proper level at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.

If lubricant is required, use only Ronex ED #1 grease.

TRACTION DRIVE SYSTEM

DO NOT lubricate the drive components inside the snow thrower. The sprockets, hex shafts, drive disc and friction wheel require no lubrication. The bearings and bushings are lifetime lubricated and require no maintenance.

CAUTION: Any lubricating of the above compo- nents can cause contamination of the friction wheel and damage to the drive system of your snow thrower.

ENGINE

See engine manual.

LUBRICATION

Use only high quality detergent oil rated with API service classification SG–SL. Select the oil's SAE viscosity grade according to your expected operating temperature.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.) improve starting in cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the snow thrower is not used for 25 hours in one year.

Check the crankcase oil level before starting the engine and after each five (5) hours of continuous use. Tighten oil fill cap / dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL

Determine temperature range anticipated before next oil change. All oil must meet API service classification SG–SL.

Be sure snow thrower is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

NOTE: The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place- ment of a suitable container. The unit tilted, resting on the frame with the left wheel removed, will help drain any oil trapped inside the engine. (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

1.Remove safety ignition key and disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

2.Clean area around drain plug.

3.Remove drain plug and drain oil in a suitable container.

4.Install drain plug and tighten securely.

5.Wipe off any spilled oil from snow thrower and engine.

6.Install left wheel (if removed for draining oil). Be sure to install klick pin into proper hole in wheel axle (See “TO REMOVE WHEELS” in the Service and Adjustments section of this manual).

7.Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine.

8.Refill engine with oil through oil dipstick tube. Pour slowly. Do not overfill. For approximate capacity see “PRODUCT SPECIFICATIONS” section of this manual.

9.Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate reading. Keep oil at “FULL” line on dipstick.

10.Wipe off any spilled oil.

MUFFLER

Inspect and replace corroded muffler as it could create a fire hazard and/or damage.

SPARK PLUG

Replace spark plug at the beginning of each season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in the “PRODUCT SPECIFICATIONS” section of this manual.

CLEANING

IMPORTANT: For best performance, keep snow thrower housing free of any dirt or trash. Clean the outside of your snow thrower after each use.

WARNING: Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

Keep finished surfaces/wheels free of gasoline, oil, etc.

We do not recommend using a garden hose to clean your snow thrower unless the electrical system, muffler and carburetor are covered to keep water out. Water in engine can result in shortened engine life.

15

SERVICE AND ADJUSTMENTS

WARNING: To avoid serious injury, before performing any service or adjustments:

1.Be sure the on/off switch is in the OFF position.

2.Remove safety ignition key.

3.Make sure the augers and all moving parts have completely stopped.

4.Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

SNOW THROWER

TO ADJUST SNOW THROWER HEIGHT

See “TO ADJUST SKID PLATES” and “SCRAPER BAR” in the Operation section of this manual.

CHUTE DEFLECTOR

The chute deflector, attached to the top of the discharge chute, is provided to direct discharging snow away from the operator. If the deflector becomes damaged, it should be replaced.

WARNING: To avoid serious injury, never operate your snow thrower with the deflector removed or damaged.

To change direction and/or distance snow is discharged, see “TO CONTROL SNOW DISCHARGE” in the Op- eration section of this manual.

SHEAR BOLTS (See Fig. 21)

AUGER SHEAR BOLTS

Both right and left-hand augers are secured to the auger shaft with a spacer, shear bolt and hex nut. Should a foreign object or ice become lodged in the augers, the shear bolts are designed to break, preventing damage to any other components. If one or both augers do not turn when auger control lever is engaged, check to see if one or both of the bolts have sheared. To replace the shear bolts:

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

3.Align hole in auger hub with hole in auger shaft and install a new 1/4-20 x 2" shear bolt. Install 1/4-20 lock nut and tighten securely.

CAUTION: Do not substitute. Use only original equipment shear bolts as supplied with your snow thrower.

4.Insert safety ignition key and reconnect spark plug wire to spark plug.

IMPELLER SHEAR BOLTS

 

The impeller is secured to the impeller shaft with two (2)

 

capscrew/shear bolts and hex nuts. Should a foreign object

 

or ice become lodged in the impeller, the capscrews are

 

designed to break, preventing damage to any other com-

 

ponents. If impeller does not turn when auger control lever

 

is engaged, check to see if the capscrews have sheared.

16

To replace the capscrew/shear bolts:

1.Disengage all controls and move throttle control to STOP position. Wait for all moving parts to stop.

2.Remove safety ignition key and disconnect spark plug wire from spark plug. Place wire where it cannot come in contact with spark plug.

3.Align holes in impeller hub with holes in impeller shaft and install two (2) new 1/4-20 x 1-5/8" capscrew/shear bolts. Install 1/4-20 locknuts and tighten securely.

CAUTION: Do not substitute. Use only original equipment capscrew/shear bolts as supplied with your snow thrower.

4.Insert safety ignition key and reconnect spark plug wire to spark plug.

1/4-20

1/4-20 x 1-5/8

1/4-20 x 2

LOCKNUT

CAPSCREW /

SHOULDER /

 

SHEAR BOLT

SHEAR BOLT

 

IMPELLER HUB

 

 

IMPELLER

 

 

SHAFT

 

 

 

AUGER

 

 

HUB

1/4-20

 

 

LOCKNUT

AUGER HUB

AUGER SHAFT

FIG. 19

TO REMOVE BELT COVER (See Fig. 20)

1.Remove the two (2) screws securing belt cover to frame.

2.Remove belt cover.

3.Replace belt cover by installing cover and screws and tighten securely.

BELT

COVER

FRAME

SCREWS

FIG. 20

SERVICE AND ADJUSTMENTS

TO REPLACE BELTS (See Fig. 21)

The auger and traction drive belts are not adjustable. If the belts are damaged or begin to slip from wear, they should be replaced. It is recommended that the belt(s) be replaced by a Sears service centre/department.

NOTE: It is recommended that both the auger and traction drive belt be replaced at the same time.

The V-belts on your snow thrower are of special construction and should be replaced by original equipment manufacturer (OEM) belts available from your nearest Sears service centre/department. Using other than OEM belts can cause personal injury or damage to the snow thrower.

WARNING: Belt replacement requires separation of the snow thrower. While separating the auger housing from the frame assembly, it is important that an assistant stand in the operating position and hold the snow thrower handles. Serious personal injury and/ or damage to the unit could occur if the snow thrower should fall during the belt changing process.

FRAME

AUGER

ASSEMBLY

HOUSING

HANDLES

1.REMOVE GASOLINE FROM FUEL TANK - Drain gasoline from fuel tank into a suitable container, out- doors, away from fire or flame. Wipe up any spilled gasoline.

2.REMOVE DISCHARGE CHUTE - Loosen locknut securing chute rotator head to mounting bracket only enough to allow chute rotator head to be raised and discharge chute to be removed from snow thrower.

3.REMOVE BELT COVER - See “TO REMOVE BELT COVER” in this section of this manual.

4.REMOVE ENGINE PULLEY - Remove bolt, flat washer securing pulley to engine crankshaft. Remove outside (auger) pulley only from crankshaft.

5.SEPARATE SNOW THROWER - With your assistant standing in the operating position holding the handles, remove the two (2) bolts holding the auger housing and frame together.

WARNING: As the last bolt is removed, have your assistant carefully lower the handles down to the ground.

6.REMOVE HAIRPIN FROM CLUTCH ROD and re- move clutch rod from swing plate. Tip swing plate forward.

7.REMOVE AUGER BELT from around pulley.

8.RELIEVE TENSION ON TRACTION DRIVE BELT IDLER and remove traction drive belt from around pulleys.

HINT: Insert a 3/8" drive ratchet (in the “ON” position) into the square hole in idler arm and rotate ratchet clockwise to relieve tension.

9.With tension relieved on idler, install new traction drive belt around pulleys and inside belt keepers.

10.Install clutch rod in swing plate; secure with hairpin.

11.Place auger belt around and inside the groove of auger pulley only.

12.While your assistant slowly raises handles to rejoin the auger housing and frame assembly, pull up on the auger belt and squeeze sides together above pulley so belt is fully seated in groove of pulley.

13.Move idler arm so it does not hit impeller pulley as you bring snow thrower completely together and check carefully for proper routing of belts. If auger belt has become dislodged from the pulley (by catching the idler arm bracket while bringing snow thrower together), separate the snow thrower and repeat step 12. Belt must be fully seated in pulley groove when bringing the snow thrower together.

14.Install the two (2) hex bolts and tighten securely.

15.INSTALL ENGINE PULLEY - Place belt in pulley groove and slide pulley on crankshaft. Install flat washer, bolt and tighten securely (41-47 N-m torque). Make sure belt is inside belt keeper.

16.INSTALL BELT COVER and two (2) screws. Tighten securely.

17.INSTALL DISCHARGE CHUTE – See “INSTALL DIS- CHARGE CHUTE / CHUTE ROTATER HEAD” in the Assembly / Pre-Operation section of this manual.

 

BELT KEEPER

 

 

 

TRACTION DRIVE BELT

 

 

ENGINE

FLAT WASHER

 

PULLEY

 

 

 

 

 

BOLT

 

IDLER ARM

 

AUGER

SQUARE

 

BELT

HOLE

 

 

 

CLUTCHING

 

 

 

IDLER ARM

 

 

 

BRACKET

 

 

FRAME

AUGER PULLEY

AUGER

HOUSING

 

 

 

BOLTS

 

17

FIG. 21

 

SERVICE AND ADJUSTMENTS

TO REMOVE WHEELS (See Fig. 22)

Remove the klik pin and remove wheel from axle.

IMPORTANT: When installing wheel, be sure to use the axle hole closest to the end of the shaft – do not use the hole in the wheel hub (if equipped). Inner hole in axle and hole in wheel hub are not used for your model snow thrower.

KLIK PIN (INSTALL

OUTER HOLE

IN OUTER HOLE

 

OF AXLE ONLY)

 

AXLE

WHEEL

WHEEL HUB

FIG. 22

NOTE: To seal punctures or prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

ENGINE

See engine manual.

CARBURETOR

Your carburetor is not adjustable. Engine performance should not be affected at altitudes up to 7,000 feet (2,134 meters). If your engine does not operate properly due to suspected carburetor problems, take your snow thrower to a qualified service center.

ENGINE SPEED

Never tamper with the engine governor, which is factory set for proper engine speed. Overspeeding the engine above the factory high speed setting can be dangerous and will void the warranty. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment and experience to make any necessary adjustments.

TO ADJUST CABLE TENSION (See Fig. 23)

Adjust cable tension by turning the adjuster turn buckle, located on the right hand cable. Grasp the long section tightly and turn the short section to lengthen the adjuster. Adjust until cable is snug.

ADJUSTER TURN

BUCKLE

FIG. 23

18

STORAGE

Immediately prepare your snow thrower for storage at the end of the season or if the unit will not be used for 30 days or more.

WARNING: Never store the snow thrower with gasoline in the tank inside a building where fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or gas appliance. Allow the engine to cool before storing in any enclosure.

SNOW THROWER

When snow thrower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc. Store in a clean, dry area.

1.Clean entire snow thrower (See “CLEANING” in the Maintenance section of this manual).

2.Inspect and replace belts, if necessary (See “TO RE- PLACE BELTS” in the Service and Adjustments section of this manual).

3.Lubricate as shown in the Maintenance section of this manual.

4.Be sure that all nuts, bolts, screws, and pins are securely fastened. Inspect moving parts for damage, breakage and wear. Replace if necessary.

5.Touch up all rusted or chipped paint surfaces; sand lightly before painting.

ENGINE

See engine manual.

FUEL SYSTEM

IMPORTANT: It is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose, or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.

Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty.

Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in min- imizing the formation of fuel gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container. Always follow the mix ratio found on stabilizer container. Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine oil. (See “ENGINE” in the Maintenance section of this manual).

CYLINDER

1.Remove spark plug.

2.Pour one ounce (29 ml) of oil through spark plug hole into cylinder.

3.Pull recoil starter handle slowly a few times to distribute oil.

4.Replace with new spark plug.

OTHER

Remove safety ignition key; store it in a safe place.

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust. Rust and/or dirt in your gasoline will cause problems.

If possible, store your snow thrower indoors and cover it to protect it from dust and dirt.

Cover your snow thrower with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe, which allows condensation to form and will cause your snow thrower to rust.

IMPORTANT: Never cover snow thrower while engine/ex- haust area is still warm.

19

TROUBLESHOOTING

See appropriate section in manual unless directed to an authorized service center/department.

PROBLEM

 

CAUSE

 

CORRECTION

Does not start

1.

Fuel shut-off valve (if so

1.

Turn fuel shut-off valve to OPEN position.

 

 

equipped) in OFF position.

 

 

 

2.

Safety ignition key

2.

Insert safety ignition key.

 

 

is not inserted.

 

 

 

3.

Out of fuel.

3.

Fill fuel tank with fresh, clean gasoline.

 

4.

ON/OFF switch is OFF

4.

ON/OFF switch to ON position

 

5.

Choke in OFF position.

5.

Move to FULL position.

 

6.

Primer not depressed.

6.

Prime as instructed in the Operation section of this manual.

 

7.

Engine is flooded.

7.

Wait a few minutes before restarting, DO NOT prime.

 

8.

Spark plug wire is

8.

Connect wire to spark plug.

 

 

disconnected.

 

 

 

9.

Bad spark plug.

9.

Replace spark plug.

 

10.

Stale fuel.

10.

Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

11.

Water in fuel.

11.

Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

 

 

 

 

Loss of power

1.

Spark plug wire loose.

1.

Reconnect spark plug wire.

 

2.

Throwing too much snow.

2.

Reduce speed and width of swath.

 

3.

Fuel tank cap is covered

3.

Remove ice and snow on and around fuel tank cap.

 

 

with ice or snow.

 

 

 

4.

Dirty or clogged muffler.

4.

Clean or replace muffler.

 

 

 

 

 

Engine idles or

1.

Choke is in FULL position.

1.

Move choke to OFF position.

runs roughly

2.

Blockage in fuel line.

2.

Clean fuel line.

 

3.

Stale fuel.

3.

Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

4.

Water in fuel.

4.

Empty fuel tank & carburetor, refill with fresh, clean gasoline.

 

5.

Carburetor is in need of

5.

Contact an authorized service center/department.

 

 

adjustment or overhaul.

 

 

 

 

 

 

 

Excessive

1.

Loose parts or damaged

1.

Tighten all fasteners. Replace damaged parts. If vibration

vibration

 

augers or impeller.

 

remains, contact an authorized service center/department.

 

 

 

 

 

Recoil starter

1.

Frozen recoil starter.

1.

See “IF RECOIL STARTER HAS FROZEN”

is hard to pull

 

 

 

in the Operation section of this manual.

 

 

 

 

 

Loss of traction

1.

Drive belt is worn.

1.

Check / replace drive belt.

drive / slowing

2.

Drive belt is off of pulley.

2.

Check / reinstall drive belt.

of drive speed

3.

Friction drive wheel is worn.

3.

Contact an authorized service center/department.

 

 

 

 

 

Loss of snow

1.

Auger belt is off of pulley.

1.

Check / reinstall auger belt.

discharge or

2.

Auger belt is worn.

2.

Check / replace auger belt.

slowing of

3.

Clogged discharge chute.

3.

Clean snow chute.

snow discharge

4.

Augers / impeller jammed.

4.

Remove debris or foreign object from augers / impeller.

 

 

 

 

 

20

SERVICE NOTES

21

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

AUGER HOUSING / IMPELLER ASSEMBLY

 

 

 

 

5

 

 

 

 

11

 

 

 

 

 

6

11

 

 

 

 

 

 

15

 

 

 

 

7

 

 

16

 

 

14

 

12

8

 

 

 

 

11

 

 

 

 

 

 

 

4

 

 

 

 

 

13

 

 

17

 

 

12

3 11

 

 

 

 

 

10

 

 

 

1

 

 

 

 

 

 

9

 

37

 

 

 

 

2

 

 

 

 

 

9

9

 

 

 

 

 

 

 

 

33

37

 

 

 

 

 

32

 

 

 

34

 

30

 

 

 

 

31

 

 

 

 

 

 

 

 

 

31

 

 

 

 

 

 

26

36

 

 

 

 

29

20

 

 

 

 

27

 

 

 

 

28

23 22 21

 

 

 

 

25

 

35

18

24 23

22

21

2 (EXPLODED)

 

19

01.07.026-C

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.

22

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

AUGER HOUSING / IMPELLER ASSEMBLY

KEY

PART

DESCRIPTION

NO.

NO.

1175321X479 IMPELLER

2427148 GEARBOX ASSEMBLY

3

188909

BEARING

4

427146

IMPELLER PULLEY

5

175322

DISCHARGE BASE

6178675X008 CORNER BRACKET

7192199 CLEAN OUT TOOL

8

405400

TOOL CLIP

9

73800400

NUT 1/4-20

10

74780426

SCREW 1/4-20 X .625

11

427942

NUT 5/16-18

12

163183

SCREW 5/16-18 X .625

13

427145

IMPELLER HUB

14

427154

IMPELLER SLEEVE

15

73900600

NUT 3/8-16

16

180355

CARRIAGE BOLT

17

194189

SCREW 13-16 X .625

18

407760

PLUG

19

427302

GEARBOX COVER RH

20

427345

GASKET

21

407770

SEAL

22

407762

BEARING

23

174697

THRUST WASHER 1.00

24

407763

WORM GEAR

25

407764

AUGER SHAFT

26

189282

SQUARE KEY

27

407758

BEARING

28

174683

THRUST WASHER

29

427147

IMPELLER SHAFT

30

7836M

ROLL PIN

31

174681

THRUST WASHER

32

174684

THRUST BEARING

33

407769

BEARING

34

407768

O-RING

35

407767

SCREW 5/16-18 X .750

36

427317

GEARBOX COVER LH

37

192090

SHEAR BOLT

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 23

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

AUGER HOUSING / IMPELLER ASSEMBLY

1

 

 

KEY

PART

DESCRIPTION

 

3 (5x)

NO.

NO.

 

1

404929X428

AUGER HOUSING 27

 

4 (5x)

 

2

404932X428

SCRAPER BAR

2

 

 

3

72270505

CARRIAGE BOLT 5/16−18 X .625

 

 

4

155377

NUT 5/16−18

 

01.07.002-A

 

 

 

2

3

 

1

1

2

 

 

KEY

PART

DESCRIPTION

 

 

NO.

NO.

 

 

1

420478

AUGER BEARING

3

 

2

411939

BEARING PLUG

 

01.07.024-B

3

179582

SCREW 5/16−18 X 1.00

 

 

 

 

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

24

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

AUGER HOUSING / IMPELLER ASSEMBLY

2

1

KEY

PART

DESCRIPTION

NO.

NO.

1

420495X479

AUGER 27 LH

2

420496X479

AUGER 27 RH

01.07.018-A

4

3

01.11.001-A

1

 

3

4

2

KEY

PART

DESCRIPTION

NO.

NO.

1174762X479 SKID PLATE LH

2178777X479 SKID PLATE RH

372270506 CARRIAGE BOLT 5/16−18 X .75

4

751153

NUT 5/16−18

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.

25

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

CONTROL PANEL / CHUTE

5

7

3

13

14

KEY

PART

DESCRIPTION

NO.

NO.

1404770X428 CHUTE WELDMENT

2178633X428 DEFLECTOR WELDMENT

3420673 DEFLECTOR CONTROL ASSEMBLY

4420325 DEFLECTOR SEAL

5

414280

KNOB BLACK

6

128415

POP RIVET

7

17501010

SCREW 10-24 X .625

*8

179829

SHOULDER SCREW

*9

191730

NUT 1/4-20

*10

72250505

CARRIAGE BOLT 5/16-18 X .50

*11

751153

NUT 5/16-18

*12

184505

DEFLECTOR SPRING

13420679 DEFLECTOR CONTROL HEAD

14420672 DEFLECTOR CONTROL CABLE

*12

*9

2

*8

 

4

6

 

6

*11

 

1

*10

 

01.09.002-C

NOTE:

1.ALL ITEMS INDICATED WITH AN * ARE PROVIDED IN THE BAG OF ITEMS SHIPPED LOOSE WITH PRODUCT.

2.ITEMS 13 AND 14 ARE SERVICE PART NUMBERS TO ALLOW PURCHASE OF INDIVIDUAL ITEMS IF NECES- SARY.

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 26

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

CONTROL PANEL / CHUTE

2

2

*3

 

 

*6

KEY

PART

DESCRIPTION

NO.

NO.

1428272 LEVER/CABLE ROTATOR ASSEMBLY

217501010 SCREW 10-24 X .625

*3

420678

ROTATOR HEAD

*4

405932

ROTATOR PIVOT BRACKET

*5

420675

PULLEY PIVOT

*6

428273

CABLE ASSEMBLY ADJUSTABLE

*7

428310

CABLE ASSEMBLY HEAT SHIELD

1

*7

*4

01.09.010-A

*5

 

NOTES:

1. ITEMS INDICATED WITH AN * ARE LISTED AS REFERENCE FOR SERVICE PARTS ONLY.

2

 

 

1

01.15.009-A

KEY

PART

 

DESCRIPTION

 

NO.

NO.

 

1

421249

STEER CABLE

 

2

74041024

SCREW 10−24 X 1.50

 

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 27

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

HANDLES

3

3

44

4

3

 

 

 

4

KEY

PART

 

3

DESCRIPTION

 

NO.

NO.

 

1

419798X479

LOOP HANDLE LH

2

2

419799X479

LOOP HANDLE RH

 

3

74780524

SCREW 5/16−18 X 1.50

 

4

751153

NUT 5/16−18

 

 

 

 

01.08.004-B

1

1

2

4

3

4

4

 

KEY

PART

DESCRIPTION

NO.

NO.

1

419797X479

LOWER TUBE

2

418313X479

PIVOT SUPPORT

3

428867

BOLT 5/16-18 X .750

4

17000616

SCREW 3/8-16 X 1.00

01.05.004-C

4

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 28

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

HANDLES

10

2

 

11

 

 

7

 

 

8

4

 

 

 

 

 

 

 

 

 

9

 

 

 

 

9

 

 

 

 

5

 

 

 

 

7

 

 

 

 

6

 

 

 

 

 

 

1

3

 

 

 

12

 

 

 

 

 

 

8

 

13

 

 

 

 

 

 

13

 

 

 

 

 

 

14

 

 

 

 

14

 

01.08.002-F

 

12

 

 

 

 

 

KEY

PART

DESCRIPTION

NO.

NO.

1412683X479 CONTROL PANEL

2424517X479 CONTROL LEVER LH

3424516X479 CONTROL LEVER RH

4426917X008 TRACTION ROD ARM

5426918X008 IMPELLER ROD ARM

6412677 INTERLOCK ROD

7

421613

SPACER

8

169675

RETAINER

9

17060410

SCREW 1/4-20 X .62

10

414280

KNOB BLACK

11

414281

KNOB RED

12

178899

HANDLE KNOB

13

19131316

WASHER 3/8

14

72120618

CARRIAGE BOLT 3/8-16 X 2.25

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 29

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

HANDLES

10

10

2

KEY

PART

DESCRIPTION

NO.

NO.

1

3

8 9

4

5

10

7

 

5

6

01.12.001-E

1180480 IMPELLER ROD ASSEMBLY

2405740 TRACTION ROD ASSEMBLY

3180445 SHIFTER ROD TOP

4187716 SHIFTER ROD BOTTOM

5180447 SPRING SLEEVE

6178669 IMPELLER SPRING

7180926 TRACTION SPRING

872270505 CARRIAGE BOLT 5/16-18 X .75

9

155377

NUT 5/16-18

10

169675

RETAINER

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 30

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

HANDLES

7

4

 

 

3

 

 

5

 

 

 

2

 

 

KEY

PART

DESCRIPTION

 

 

 

 

NO.

NO.

 

 

 

 

1

182906

CONSOLE PANEL

 

 

 

 

2

178668

HEADLIGHT BEZEL

 

5

4

1

3

180927

FLOOD HEADLIGHT

6

 

4

184471

SHOULDERSCREW10−24X.625

 

 

 

 

 

5

175262

SCREW 10−24 X 1.25

 

 

 

 

6

178770

WIRE HARNESS

 

 

 

 

7

183784

BULB

 

 

01.10.007-B

 

 

 

 

4

3

5

2

KEY

PART

 

NO.

NO.

DESCRIPTION

 

 

 

1

412675X004

INTERLOCK SPRING

 

 

2

414572

INTERLOCK CAM

 

1

3

178831

TORSION SPRING

 

 

4

169675

RETAINER

 

 

5

17060410

SCREW 1/4−20 X .625

 

 

6

421252X004

INTERLOCK STOP

 

6

01.08.007-B

 

 

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 31

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

DRIVE

 

 

 

 

 

 

 

 

42 EXPLODED

 

 

 

 

 

 

 

 

 

 

 

 

46

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

48

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

1

 

17

 

 

 

 

51

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

18

47

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15 14

15

 

 

49

 

 

 

 

 

12

911

 

 

 

 

50

 

11

 

20

 

22

24

 

 

9

 

 

53

 

 

 

 

 

 

9

 

 

 

 

 

19

 

 

 

10

 

 

13

 

 

 

 

23

 

 

 

 

53

 

 

 

4

52

 

11

 

 

 

 

34

8

53

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

21

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

53

 

 

 

 

23

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

31

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

30

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

28

 

 

 

38

 

 

 

 

 

 

 

 

 

35

53

 

 

 

24

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

 

 

 

 

36

 

 

 

 

 

4

 

 

 

 

 

37

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

44

 

 

 

 

 

 

 

 

 

43

 

23

 

25

 

53

 

 

39

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

41

 

 

 

 

 

 

 

 

 

 

40

01.02.013-A

 

 

 

 

 

39

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

32

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

DRIVE

KEY

PART

DESCRIPTION

KEY

PART

DESCRIPTION

NO.

NO.

NO.

NO.

1

198875

SPEED SELECTOR ASSEMBLY

28

175344

BEARING

2

17501010

SCREW 10-24 X .625

29

178613

WHEEL HUB

3

402685X428

END PLATE

30

74760514

SCREW 5/16-18-.875

4

17490508

SCREW 5/16-18 X .50

31

12000012

RETAINER RING

5

57079

WASHER

32

402187

SPROCKET SHAFT

6

405485

CONTROL ARM

33

401619

CHAIN

7

198580

CLEVIS PIN

34

417234

SPROCKET WELDMENT

8

403097X004

SHIFTER PLATE

35

401984X479

SHIFTER BRACKET

9

402881

SHOULDER BOLT

36

180135

SPRING

10

403096X004

SHIFTER BRACKET

37

402652

PLATE PIVOT ROD

11

191730

NUT 1/4-20

38

428288

E-RING .375

12

402856 X004

CLUTCH PLATE

39

184471

SHOULDER SCREW

13

416717X004

CLUTCH BRACKET

40

410877

BOTTOM PAN

14

187101

SHIFTER LINK

41

413429X479

SPRING BRACKET

15

700279

RETAINER

42

402689

DRIVE PLATE ASSEMBLY

16

427542

CONTROL SHAFT

43

414557

IDLER SPRING

17

402568

CLUTCH ROD

44

178828

IDLER SPRING

18

169675

RETAINER

45

402504X008

PULLEY SHAFT

19

401732

SHIFTER YOKE

46

401820

DRIVE PLATE

20

402310

PIVOT ROD

47

198791

BEARING

21

12000036

RETAINER

48

402393

PULLEY HALF

22

402878

RETURN SPRING

49

17541008

SCREW 10-24 X .50

23

751153

NUT 5/16-18

50

402511

SPACER BEARING

24

408981

BEARING

51

418894X479

SWING PLATE

25

73930500

NUT 5/16-18

52

132010

NUT 3/8-16

26

198176X479

RUBBER WHEEL PLATE

53

428867

SCREW 5/16-18 X .750

27

179831

RUBBER RING

 

 

 

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 33

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

DRIVE

6

 

7

1b

4

8

3

 

1b

 

7

1a

 

 

 

 

KEY

PART

DESCRIPTION

 

 

2

NO.

NO.

 

 

1

404923

AXLE ASSEMBLY (assy of 1a,1b)

 

 

 

5

3

 

1a

404307

AXLE SHAFT

 

 

1b

184206

ROLL PIN 3/16 X 1.50

 

4

 

 

 

2

402691

SPROCKET

6

01.03.002-A

 

3

174697

THRUST WASHER

 

 

 

4

179830

BEARING

 

 

 

5

146315

SCREW 5/16−18 X .625

 

 

 

6

17490508

SCREW 5/16−18 X .500

 

 

 

7

155443

KLIK PIN 1/4 X 1.50

 

 

 

8

189282

SQUARE KEY

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts.

Failure to do so could be hazardous, damage your snow thrower and void your warranty.

34

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

CHASSIS / ENGINE / PULLEYS

2

3

1

2

3

KEY

PART

DESCRIPTION

NO.

NO.

-

- - - - - -

ENGINE, B&S

 

 

(MODEL 15C114-0939-E8)

1

418694X428

FRAME

2

150406

BOLT 3/8-16

3

428867

SCREW 5/16-18 X .750

01.00.034-A

1

KEY

PART

DESCRIPTION

NO.

NO.

1

423185X428

ENGINE MOUNTING PLATE

01.01.003-A

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.

35

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

CHASSIS / ENGINE / PULLEYS

23

22

14

 

24

 

 

21

 

 

 

 

 

 

 

20

11

 

 

 

 

14

21

20

19

13

 

 

18

 

 

 

12

 

 

 

17

14

 

 

16

 

15

 

 

 

6

 

 

 

 

 

7

 

 

 

10

 

 

 

 

 

 

 

 

5

8

 

 

 

4

 

 

 

3

 

 

 

 

 

 

 

 

9

1

2

01.21.003-A

KEY

PART

DESCRIPTION

KEY

PART

DESCRIPTION

NO.

NO.

NO.

NO.

1

408007

IMPELLER BELT

14

59289

WASHER

2

419744

TRACTION BELT

15

73930500

NUT 5/16-18

3

423723X479

IDLER ARM BRACKET

16

851084

SCREW 3/8-24 X 1.375

4

180523X479

IDLER PULLEY

17

400026

WASHER

5

426589

NUT 5/16-18

18

426491

PULLEY ENG IMPELLER

6

74780524

SCREW 5/16-18 X 1 .50

19

426490

PULLEY ENG TRACTION

7

423990

IDLER BRACKET

20

74610516

SCREW 5/16-18 X 1 .00

8

428867

SCREW 5/16-18 X .625

21

10040500

LOCKWASHER 5/16

9

424297

SHOULDER BOLT 5/16-18 X .500

22

155452

BELT GUIDE

10

427942

NUT 5/16-18 NYLOCK

23

11050500

LOCKWASHER 5/16

11

187786

TRACTION IDLER ARM

24

175331

IDLER BUSHING

12

180522

TRACTION PULLEY

 

 

 

13

74780520

SCREW 5/16-18 X 1 .00

 

 

 

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 36

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

CHASSIS / ENGINE / PULLEYS

1

KEY

PART

DESCRIPTION

NO.

NO.

1

409161

COVER ASSEMBLY

2

17490408

SCREW 1/4-20 X .50

2

01.21.013-A

2

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 37

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

WHEELS

1

2

KEY

PART

DESCRIPTION

NO.

NO.

1

192092X421

WHEEL 16 X 4.80 X LH

2

192093X421

WHEEL 16 X 4.80 X RH

01.06.005-A

3

1

2

KEY

PART

DESCRIPTION

NO.

NO.

1410293 CABLE BRACKET LH

2410294 CABLE BRACKET RH

317060410 SCREW 1/4−20 X .625

01.15.003-A

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 38

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

WHEELS

2

17

16

20

19 21

2

 

 

 

7

 

3

4

5

6

2

1 01.15.001-A

 

 

 

17

 

 

 

 

 

3

2

 

 

 

 

23

 

 

4

1

 

 

20

19

 

6

5

 

 

 

 

16

 

 

 

 

 

 

18

 

22

 

7

 

 

 

 

15

18

 

9

 

 

 

 

 

 

8

 

 

 

 

 

24

 

 

10

 

 

 

 

 

 

23

 

 

11

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

14 13

13

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

10

12

 

 

 

 

 

 

 

8

9

 

 

 

 

 

 

 

 

 

 

 

 

KEY

PART

DESCRIPTION

 

 

 

 

 

 

NO.

NO.

 

 

 

 

 

 

1

405161

COVER

 

 

 

 

 

 

2

184471

SHOULDER SCREW

 

 

312000045 RETAINER RING

4192126 WHEEL DRIVER

5182466 RETAINER RING

6

187622

WHEEL LOBE

7

194941

CLUTCH SLIDE

8

179139

SPRING

9

189282

SQUARE KEY

10

194940

AXLE LOBE

11

174697

THRUST WASHER

12193506X479 STEERING YOKE

13179148X479 STEERING BRACKET

1417490508 SCREW 5/16−18 X .50

15194943X008 PIVOT BRACKET

16194944X008 BELLCRANK

17181847 BELLCRANK PIN

1817600406 SCREW 1/4−20 X .375

19405077 STEERING LINK

20

700279

RETAINER

21

85179

RETAINER

22

193885

SPRING

23

182015

LEVER PIN

24

194939X008

PIVOT BRACKET

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty.

39

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

BAG OF PARTS

4

6 5

7

3

2

8

9 10

01.14.003-B

KEY

PART

DESCRIPTION

NO.

NO.

1

198563

POWER CORD

2

169675

RETAINER PIN

3

180684

WRENCH

4

184505

REMOTE SPRING

5179829 SHOULDER BOLT 1/4-20

6191730 LOCKNUT 1/4-20

1

12

 

11

KEY

PART

DESCRIPTION

NO.

NO.

772250505 CARRIAGE BOLT 5/16-18 X 5/8

8751153 LOCKNUT 5/16-18

973800600 LOCKNUT 3/8-16

10

19131316

WASHER 3/8

11

192090

SHEAR BOLT 1/4-20 X 1-13/16

12

73800400

LOCKNUT 1/4-20

 

KEY

PART

DESCRIPTION

1

NO.

NO.

1

193071

SAFETY IGNITION KEY

01.14.007-A

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 40

REPAIR PARTS SNOW THROWER - - MODEL NUMBER PP1150E27 (96198003301)

DECALS

1

4

12

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

11

1

 

 

10

3

 

 

 

KEY

PART

DESCRIPTION

 

NO.

NO.

 

1

181037

DECAL, DANGER

3181035 DECAL, DANGER, DEFLECTOR

4181042 DECAL, DANGER

6

181033

DECAL, INSTRUCTION

9415475 DECAL, SPEED CONTROL

10183730 DECAL, REMOTE DEFLECTOR CONTROL

11415399 DECAL, LH TRIGGER

12415398 DECAL, RH TRIGGER

NOTE: All component dimensions given in U.S. inches. 1 inch = 25.4 mm

IMPORTANT: Use only Original Equipment Manufacturer (O.E.M.) replacement parts. Failure to do so could be hazardous, damage your snow thrower and void your warranty. 41

SERVICE NOTES

42

SERVICE NOTES

43

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer pur- chaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1.This warranty does not apply to the engine or components parts thereof. Please refer to the applicable manu- facturer's warranty on these items.

2.Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.

3.The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase.

4.This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been sub- jected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.

5.Exclusions: Excluded from this Warranty are belts, shear pins, normal wear, normal adjustments, standard hard- ware and normal maintenance.

6.In the event you have a claim under this Warranty, you must return the product to an authorized service dealer. Should you have any unanswered questions concerning this Warranty, please contact:

Poulan Pro

In Canada contact:

Poulan Pro, Customer Service Department

Customer Service Department

5855 Terry Fox Way

1030 Stevens Creek Road

Mississauga, Ontario

Augusta, GA 30907 USA

L5V 3E4

 

giving the complete mfg. ID#, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WAR- RANTIES. Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which vary from locale to locale.

This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

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